# Mechanical Technology Grade 12 NSC November 2025 QP (Eng)

> Grade 12 Mechanical Technology question paper from the NSC November Exam 2025 (English), 18 pages. Read online or download the free PDF.

- Page: https://www.hlayiso.com/library/grade-12-mechanical-technology-2025-nsc-november-exam-question-paper/7089eefc-74e3-4483-b819-5b4e99e637d6
- Updated: 2026-09-28
- Subject: Mechanical Technology
- Grade: Grade 12
- Document type: Question paper
- Year: 2025
- Exam period: NSC November Exam
- Curriculum: CAPS
- Pages: 18

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## About this document

Mechanical Technology · Grade 12 · NSC November Exam · 2025. Question paper, 18 pages. Read online or download the PDF.

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## Document text

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### Page 1

Confidential

                                NATIONAL
                           SENIOR CERTIFICATE

                                   GRADE 12

                     MECHANICAL TECHNOLOGY: AUTOMOTIVE

                                NOVEMBER 2025

MARKS: 200

TIME: 3 hours

        This question paper consists of 16 pages and a 2-page formula sheet.

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Mechanical Technology: Automotive             2                             DBE/November 2025
                                        NSC Confidential

 INSTRUCTIONS AND INFORMATION

 1.         Write your centre number and examination number in the spaces provided
            on the ANSWER BOOK.

 2.         Read ALL the questions carefully.

 3.         Answer ALL the questions.

 4.         Number the answers correctly according to the numbering system used in
            this question paper.

 5.         Start EACH question on a NEW page.

 6.         Show ALL calculations and units. Round off final answers to TWO decimal
            places.

 7.         Candidates may use non-programmable scientific calculators and drawing
            instruments.

 8.         The value of gravitational acceleration should be taken as 9,81 m/s2 or
            10 m/s2.

 9.         ALL dimensions are in millimetres, unless stated otherwise in the question.

 10.        Write neatly and legibly.

 11.        A formula sheet is attached at the end of the question paper.

 12.        Use the criteria below to assist you in managing your time.

 QUESTION                         CONTENT                         MARKS        TIME IN MINUTES
                                   GENERIC
       1         Multiple-choice Questions                           6                 6
       2         Safety                                              10                10
       3         Materials                                           14                14
                                  SPECIFIC
       4         Multiple-choice Questions                           14                10
       5         Tools and Equipment                                 23                20
       6         Engines                                             28                25
       7         Forces                                              32                25
       8         Maintenance                                         23                20
       9         Systems and Control (Automatic Gearbox)             18                20
                 Systems and Control (Axles, Steering
       10                                                            32                30
                 Geometry and Electronics)
                                                      TOTAL          200               180

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Mechanical Technology: Automotive             3                              DBE/November 2025
                                        NSC Confidential

 QUESTION 1: MULTIPLE-CHOICE QUESTIONS (GENERIC)                    2025

 Various options are provided as possible answers to the following questions. Choose
 the answer and write only the letter (A–D) next to the question numbers
 (1.1 to 1.6) in the ANSWER BOOK, e.g. 1.7 E.

 1.1       Which ONE of the following refers to the code of good practice on HIV/Aids
           and employment?

           A     Employers can simply dismiss a person who has HIV/Aids.
           B     It does not elaborate on how everybody has the right to fair labour
                 practices regarding HIV/Aids.
           C     It contains the daily working hours of employees.
           D     It contains common guidelines on how employers, employees and
                 trade unions should respond to HIV/Aids in the workplace.                           (1)

 1.2       Who is responsible for the provision of PPE in the workshop?

           A     Employee
           B     Cleaning staff
           C     Foreman
           D     Employer                                                                            (1)

 1.3       The function of the finger protector in the power-driven guillotine is to prevent
           the operators from …

           A     reaching below the hold-down guards.
           B     touching revolving parts.
           C     getting their clothes caught in the machine.
           D     bending the work piece.                                                         (1)

 1.4       FIGURE 1.4 below shows a spark test being conducted. Identify the type of
           material with reference to the spark pattern.

                                            FIGURE 1.4

           A     Copper
           B     Brass
           C     High-carbon steel
           D     Aluminium alloy                                                                 (1)

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Mechanical Technology: Automotive              4                           DBE/November 2025
                                         NSC Confidential

 1.5       The hardening temperature depends on the … of the steel.

           A       carbon content
           B       malleability
           C       size
           D       weight                                                                     (1)

 1.6       What determines the properties of steel during heat treatment?

           A       The melting point
           B       Type of grain structure
           C       The water content of the metal
           D       The molten state of the metal                                              (1)
                                                                                              [6]

 QUESTION 2: SAFETY (GENERIC)

 2.1       State TWO visible signs on an injured person that a first-aider must take note
           of before treatment.                                                               (2)

 2.2       State TWO safety measures to be considered BEFORE arc welding can be
           performed.                                                                         (2)

 2.3       State TWO safety rules that must be adhered to BEFORE switching on a
           portable angle grinder.

           (NOTE: All PPE has already been taken care of.)                                    (2)

 2.4       State TWO safety rules when handling oxy-acetylene gas cylinders.                  (2)

 2.5       State ONE disadvantage of the product layout.                                      (1)

 2.6       State ONE general duty every employee must adhere to in the workplace
           according to the Occupational Health and Safety Act (OHSA), 1993 (Act 85
           of 1993).                                                                              (1)
                                                                                                  [10]

 QUESTION 3: MATERIALS (GENERIC)

 3.1       What will be the effect on the following materials when conducting a bend
           test?

           3.1.1        Mild steel                                                                (1)

           3.1.2        High-carbon steel                                                         (1)

 3.2       What is the purpose of heat treatment of metals?                                       (1)

 3.3       State THREE quenching media used in the heat treatment of steel.                       (3)

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Mechanical Technology: Automotive            5                           DBE/November 2025
                                       NSC Confidential

 3.4       Which TWO methods are used to conduct a sound test to identify metals?               (2)

 3.5       What is the purpose of case hardening of steel during heat treatment?                (2)

 3.6       Name TWO common methods of case hardening.                                           (2)

 3.7       Explain the reason for normalising steel during heat treatment.                      (2)
                                                                                                [14]

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Mechanical Technology: Automotive                6                         DBE/November 2025
                                           NSC Confidential

 QUESTION 4: MULTIPLE-CHOICE QUESTIONS (SPECIFIC)

 Various options are provided as possible answers to the following questions. Choose
 the answer and write only the letter (A–D) next to the question numbers
 (4.1 to 4.14) in the ANSWER BOOK, e.g. 4.15 E.

 4.1       Identify the test that is conducted in FIGURE 4.1 below.

                                                              PERCENTAGE

                                                                   Bar

                                                                AIR

                                                FIGURE 4.1

           A     Compression test
           B     Cylinder leakage test
           C     Exhaust gas analysis test
           D     Fuel pressure test                                                              (1)

 4.2       The exhaust gas analyser should be set up correctly to ensure …

           A     proper ventilation.
           B     accurate readings.
           C     colour change of the filter.
           D     hose blockage.                                                                  (1)

 4.3       The firing order commonly used on six-cylinder, four-stroke engines is …

           A     1; 7; 3; 5; 8; 2; 6; 4.
           B     1; 4; 2; 3; 5.
           C     1; 5; 3; 6; 2; 4.
           D     1; 3; 4; 2.                                                                     (1)

 4.4       Why should an engine fitted with a turbocharger idle for a while before
           turning off the engine?

           A     To save fuel
           B     To allow the turbocharger to cool down
           C     To stop the exhaust gases from entering the turbocharger
           D     To give the turbocharger a nice sound                                           (1)

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Mechanical Technology: Automotive               7                         DBE/November 2025
                                          NSC Confidential

 4.5       The definition of power is …

           A     the rate at which work is done.
           B     a force that causes movement.
           C     the rate at which an object is falling.
           D     the strength of the engine.                                                     (1)

 4.6       The volume that is displaced by the piston when it moves from BDC to TDC
           is known as the …

           A     clearance volume.
           B     compression volume.
           C     piston volume.
           D     swept volume.                                                               (1)

 4.7       Which ONE of the following methods raises the compression ratio of an
           engine?

           A     Fit a thicker gasket between the cylinder block and the cylinder head
           B     Fit pistons with suitable lower crowns
           C     Fit shorter connecting rods
           D     Increase the bore size of the cylinders                                         (1)

 4.8       What is the reason for a high hydrocarbon (HC) reading during an exhaust
           gas analysis?

           A     Vacuum leak
           B     Slightly lean air/fuel ratio
           C     Dirty or clogged air filter
           D     Blocked injectors                                                               (1)

 4.9       What is the reason for compression loss in an internal combustion engine?

           A     Blocked cylinder head gasket
           B     Leaking inlet valve
           C     Faulty radiator cap
           D     Leaking exhaust pipe                                                            (1)

 4.10      Which gearshift position in an automatic gearbox engages a lock that
           prevents the car from rolling?

           A     Drive (D)
           B     Reverse (R)
           C     Neutral (N)
           D     Park (P)                                                                        (1)

 4.11      What is the function of the stator in the torque converter?

           A     Pumps the oil through the gearbox
           B     Converts torque into power
           C     Increases the torque produced by the engine
           D     Brings the torque converter to a stop                                           (1)

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Mechanical Technology: Automotive             8                             DBE/November 2025
                                        NSC Confidential

 4.12      Identify the wheel alignment angle 'X' as shown in FIGURE 4.12 below.

                                               X
                        Perpendicular                               Centre line
                                 line                               of kingpin

                                                              Front of vehicle
                     Kingpin

                                                           Road surface

                                           FIGURE 4.12

           A     Positive caster
           B     Negative caster
           C     Negative camber
           D     Positive camber                                                                     (1)

 4.13      A function of the adaptive speed control is to …

           A     keep the vehicle at a constant speed.
           B     ensure that the wheels keep spinning.
           C     ensure that the driver stays awake.
           D     improve traction control.                                                           (1)

 4.14      The function of the crankshaft positioning sensor (CKP) is to …

           A     advance the ignition spark.
           B     signal the crankshaft position to the ECU.
           C     keep the crankshaft in its position.
           D     sense the position of the car.                                                  (1)
                                                                                                 [14]

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Mechanical Technology: Automotive             9                           DBE/November 2025
                                        NSC Confidential

 QUESTION 5: TOOLS AND EQUIPMENT (SPECIFIC)

 5.1       FIGURE 5.1 below shows a compression tester. Label A–D.

                                                              B

                                                       C

                                    A              D

                                            FIGURE 5.1                                      (4)

 5.2       Give reasons why EACH of the following precautions should be observed
           before performing a compression test:

           5.2.1      Check if the engine is at operating temperature                       (2)

           5.2.2      Clean around the spark plugs before removing them                     (2)

 5.3       State the function of the cylinder leakage test.                                 (2)

 5.4       Explain how to set up the exhaust gas analyser on a vehicle.                     (4)

 5.5       State THREE functions of an on-board diagnostics (OBD) scanner.                  (3)

 5.6       State THREE pre-checks that are performed on a tyre before the wheel is
           balanced.                                                                        (3)

 5.7       An optical alignment gauge is used to check wheel alignment on a vehicle.
           Answer the questions that follow.

           5.7.1      Name the part of the optical alignment gauge that shows the toe
                      angle.                                                                (1)

           5.7.2      State TWO precautions regarding the placement of the contact
                      bars against the wheel.                                               (2)
                                                                                            [23]

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Mechanical Technology: Automotive              10                          DBE/November 2025
                                         NSC Confidential

 QUESTION 6: ENGINES (SPECIFIC)

 6.1       FIGURE 6.1 below shows the crankshaft of a four-cylinder engine. Answer
           the questions that follow.

                            A

                                                             B
                                                  C

                                             FIGURE 6.1

           6.1.1      Label A–C.                                                                  (3)

           6.1.2      What is the main function of the crankshaft?                                (2)

 6.2       FIGURE 6.2 below shows a part that is fitted to the front of the crankshaft in
           an internal combustion engine. Answer the questions that follow.

                                                              C

                                     B

                                    A

                                                            D

                                             FIGURE 6.2

           6.2.1      Label A–D.                                                                  (4)

           6.2.2      Identify the part shown.                                                    (1)

 6.3       State TWO causes of torsional vibrations on a crankshaft.                          (2)

 6.4       State the TWO firing orders that are used on a four-cylinder in-line engine.       (2)

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Mechanical Technology: Automotive              11                            DBE/November 2025
                                         NSC Confidential

 6.5       Identify the type of cylinder layout with EACH of the following features:

           6.5.1      Cylinders that are all arranged next to each other in a row                  (1)

           6.5.2      Cylinders that are arranged in two banks on either side of the
                      crankshaft                                                                   (1)

 6.6       How many power strokes per engine revolution are there for EACH of the
           following four-stroke engines?

           6.6.1      V4                                                                           (1)

           6.6.2      V6                                                                           (1)

 6.7       FIGURE 6.7 below shows how a turbocharger is connected to an internal
           combustion engine. Answer the questions that follow.

                                                  B
                                                                         C

                                                                         Turbocharger

                                     A

                                          D
                                              FIGURE 6.7

           6.7.1      Label A–D.                                                               (4)

           6.7.2      State THREE advantages of a turbocharged engine when
                      compared to a naturally aspirated engine.                                (3)

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Mechanical Technology: Automotive            12                     DBE/November 2025
                                       NSC Confidential

 6.8       FIGURE 6.8 below shows a vane-type supercharger. Label A–C.

                                                            B
                               Inlet

                            Casing
                                                                C

                                       A

                                           FIGURE 6.8                                   (3)
                                                                                        [28]

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Mechanical Technology: Automotive             13                         DBE/November 2025
                                        NSC Confidential

 QUESTION 7: FORCES (SPECIFIC)

 7.1       Explain the following terms with regard to an internal combustion engine:

           7.1.1      Indicated power                                                       (2)

           7.1.2      Compression ratio                                                     (2)

 7.2       The bore of an engine is 70 mm and the stroke length is 80 mm. The
           compression ratio is 9 : 1.

           Calculate the following:

           7.2.1      The swept volume in cm3                                                   (3)

           7.2.2      The clearance volume in cm3                                               (3)

           7.2.3      The new swept volume if the compression ratio is increased to
                      10 : 1                                                                    (3)

           7.2.4      The new diameter of the bore in mm if the clearance volume
                      remains unchanged                                                         (4)

 7.3       The following data was recorded during a test carried out on a four-stroke,
           four-cylinder petrol engine:

           Mean effective pressure:     1 800 kPa
           Bore diameter:               110 mm
           Stroke length:               150 mm
           Brake arm length:            840 mm
           Scale reading:               75 kg
           Engine speed during test:    1 200 r/min

           Calculate the following:

           7.3.1      Torque in Nm                                                              (3)

           7.3.2      Indicated power in kW                                                     (7)

           7.3.3      Brake power in kW                                                         (3)

           7.3.4      Mechanical efficiency                                                     (2)
                                                                                                [32]

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Mechanical Technology: Automotive           14                           DBE/November 2025
                                      NSC Confidential

 QUESTION 8: MAINTENANCE (SPECIFIC)

 8.1       Apart from hydrocarbons (HC), name THREE other gases that can be
           analysed by an exhaust gas analyser.                                             (3)

 8.2       TABLE 8.2 below shows the results of a cylinder leakage test. Complete the
           table by writing only the question numbers (8.2.1 to 8.2.5) and the answers
           in the ANSWER BOOK.

                     FAULT            POSSIBLE CAUSE               CORRECTIVE
                                                                    MEASURE
           Hissing sound at air              8.2.1                    8.2.2
           intake
                    8.2.3           Leaking exhaust valve               8.2.4
                    8.2.5           Blown cylinder head       Skim the cylinder head
                                    gasket                    and replace cylinder
                                                              head gasket
                                           TABLE 8.2                                            (5)

 8.3       After a compression test on an internal combustion engine, the results
           showed low compression pressure in one of the cylinders. Answer the
           questions that follow.

           8.3.1      State THREE possible causes of the low compression pressure.              (3)

           8.3.2      Briefly explain how the wet compression test is conducted.                (3)

 8.4       State THREE manufacturer's specifications required when performing an oil
           pressure test on an engine.                                                      (3)

 8.5       State a corrective measure for EACH of the following faults when performing
           a fuel pressure test:

           8.5.1      Pressure leaving fuel pump is too low                                     (1)

           8.5.2      Too high fuel pressure in the common rail                                 (1)

 8.6       Name FOUR places where the coolant may leak when performing the
           cooling system pressure test.                                                    (4)
                                                                                            [23]

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Mechanical Technology: Automotive                 15                      DBE/November 2025
                                            NSC Confidential

 QUESTION 9: SYSTEMS AND CONTROL (AUTOMATIC GEARBOX) (SPECIFIC)

 9.1       FIGURE 9.1 below shows an exploded view of a torque converter. Answer
           the questions that follow.

                                        A       B          C       D

                                                FIGURE 9.1

           9.1.1      Label A–D.                                                                    (4)

           9.1.2      State THREE functions of the torque convertor in an automatic
                      gearbox.                                                                      (3)

 9.2       FIGURE 9.2 below shows a single epicyclic gear train. Answer the questions
           that follow.

                             B

                                                                      C
                                    A

                                                                  D

                                                FIGURE 9.2

           9.2.1      Label A–D.                                                                    (4)

           9.2.2      Explain how reverse gear is obtained in this gear train.                      (3)

 9.3       Describe TWO methods of cooling the automatic transmission fluid.                    (2)

 9.4       Which TWO of the following gearshift lever positions, P, R, N, D, 1, 2, allow
           an engine to be started?                                                             (2)
                                                                                                [18]

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Mechanical Technology: Automotive              16                         DBE/November 2025
                                         NSC Confidential

 QUESTION 10:        SYSTEMS AND CONTROL (AXLES, STEERING GEOMETRY
                     AND ELECTRONICS) (SPECIFIC)

 10.1      State THREE pre-checks done on the vehicle suspension before wheel
           alignment adjustments and checks can be done. Exclude the pre-checks on
           the wheels.                                                                     (3)

 10.2      Draw a neat, labelled sketch to explain toe-out on the front wheels.            (4)

 10.3      State the purpose of the following wheel alignment angles:

           10.3.1     Negative camber                                                         (2)

           10.3.2     Toe out on turns                                                        (2)

 10.4      Explain the procedure to statically balance a wheel.                            (5)

 10.5      State the function of the following systems that are controlled by the ECU:

           10.5.1     Air-induction system                                                    (2)

           10.5.2     Ignition system                                                         (2)

 10.6      Name TWO elements that are used to coat the monolith in the catalytic
           convertor causing a chemical reaction with the exhaust gases.                   (2)

 10.7      State the functions of the following components in the common rail direct
           injection (CRDI) system:

           10.7.1     High-pressure pump                                                      (2)

           10.7.2     Electronic control unit (ECU)                                           (2)

           10.7.3     Accelerator pedal sensor                                                (2)

 10.8      Answer the questions about the alternator that follow.

           10.8.1     Draw a neat simple sketch of a diode symbol.                            (2)

           10.8.2     State ONE function of the diode in the charging system.                 (2)
                                                                                              [32]

                                                                                  TOTAL:      200

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Mechanical Technology: Automotive                 1                        DBE/November 2025
                                            NSC Confidential

            FORMULA SHEET FOR MECHANICAL TECHNOLOGY: AUTOMOTIVE

 1.        F=m×a

           Where:
                      m = Mass
                      a = Acceleration

 2.        Work done = Force × Displacement                    OR   W=F×s

                     Force × Displacement                      OR        F×s
 3.        Power =                                                  P=
                             Time                                         t

 4.        Torque = Force × Radius                             OR   T=F×r

 5.        IP = P × L × A × N × n

           Where:
                      IP   =   Indicated power
                       P   =   Mean effective pressure
                       L   =   Stroke length
                       A   =   Area of piston crown
                       N   =   Number of power strokes per second
                       n   =   Number of cylinders

 6.        BP = 2πNT

           Where:
                     BP = Brake power
                      N = Revolutions per second
                      T = Torque

 7.        Brake power with Pröny brake = 2 × π × N × F × R

           Where:
                     BP    =   Brake power
                      N    =   Revolutions per second
                      F    =   Force
                      R    =   Brake arm length

                                     BP
 8.        Mechanical efficiency =      × 100%
                                     IP

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Mechanical Technology: Automotive                  2            DBE/November 2025
                                             NSC Confidential

                                 SV + CV
 9.       Compression ratio =
                                   CV

           Where:
                      SV = Swept volume
                      CV = Clearance volume

                     πD 2
 10.       SV =           ×L
                      4

           Where:
                       D =      Bore diameter
                       L =      Stroke length

                  SV
 11.      CV =
                 CR − 1

                          Product of teeth on driven gears
 12.      Gear ratio =
                          Product of teeth on driver gears

Copyright reserved

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