# Mechanical Technology Grade 12 NSC November 2025 QP (Eng)

> Grade 12 Mechanical Technology question paper from the NSC November Exam 2025 (English), 17 pages. Read online or download the free PDF.

- Page: https://www.hlayiso.com/library/grade-12-mechanical-technology-2025-nsc-november-exam-question-paper/d849aa4b-8240-4366-b896-b6502e1eb0a0
- Updated: 2026-09-28
- Subject: Mechanical Technology
- Grade: Grade 12
- Document type: Question paper
- Year: 2025
- Exam period: NSC November Exam
- Curriculum: CAPS
- Pages: 17

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## About this document

Mechanical Technology · Grade 12 · NSC November Exam · 2025. Question paper, 17 pages. Read online or download the PDF.

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## Document text

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### Page 1

Confidential

                                NATIONAL
                           SENIOR CERTIFICATE

                                   GRADE 12

        MECHANICAL TECHNOLOGY: WELDING AND METALWORK

                                NOVEMBER 2025

MARKS: 200

TIME: 3 hours

        This question paper consists of 15 pages and a 2-page formula sheet.

Copyright reserved                                                    Please turn over

### Page 2

Mechanical Technology: Welding and Metalwork    2                           DBE/November 2025
                                         NSC Confidential

 INSTRUCTIONS AND INFORMATION

 1.         Write your centre number and examination number in the spaces provided
            on the ANSWER BOOK.

 2.         Read ALL the questions carefully.

 3.         Answer ALL the questions.

 4.         Number the answers correctly according to the numbering system used in
            this question paper.

 5.         Start EACH question on a NEW page.

 6.         Show ALL calculations and units. Round off final answers to TWO decimal
            places.

 7.         Candidates may use non-programmable scientific calculators and drawing
            instruments.

 8.         The value of gravitational acceleration should be taken as 9,81 m/s2 or
            10 m/s2.

 9.         ALL dimensions are in millimetres, unless stated otherwise in the question.

 10.        Write neatly and legibly.

 11.        A formula sheet is attached at the end of the question paper.

 12.        Use the criteria below to assist you in managing your time.

 QUESTION                         CONTENT                         MARKS        TIME IN MINUTES
                                  GENERIC
       1         Multiple-choice Questions                           6                  6
       2         Safety                                              10                 10
       3         Materials                                           14                 14
                                  SPECIFIC
        4        Multiple-choice Questions                           14                 10
        5        Terminology (Templates)                             23                 20
        6        Tools and Equipment                                 18                 10
        7        Forces                                              45                 40
        8        Joining Methods (Weld Inspection)                   23                 20
        9        Joining Methods (Stresses and Distortion)           18                 20
       10        Maintenance                                          8                 10
       11        Terminology (Development)                           21                 20
                                                       TOTAL         200               180

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Mechanical Technology: Welding and Metalwork    3                            DBE/November 2025
                                         NSC Confidential

 QUESTION 1: MULTIPLE-CHOICE QUESTIONS (GENERIC)                    2025

 Various options are provided as possible answers to the following questions. Choose
 the answer and write only the letter (A–D) next to the question numbers
 (1.1 to 1.6) in the ANSWER BOOK, e.g. 1.7 E.

 1.1       Which ONE of the following refers to the code of good practice on HIV/Aids
           and employment?

           A     Employers can simply dismiss a person who has HIV/Aids.
           B     It does not elaborate on how everybody has the right to fair labour
                 practices regarding HIV/Aids.
           C     It contains the daily working hours of employees.
           D     It contains common guidelines on how employers, employees and
                 trade unions should respond to HIV/Aids in the workplace.                           (1)

 1.2       Who is responsible for the provision of PPE in the workshop?

           A     Employee
           B     Cleaning staff
           C     Foreman
           D     Employer                                                                            (1)

 1.3       The function of the finger protector in the power-driven guillotine is to prevent
           the operators from …

           A     reaching below the hold-down guards.
           B     touching revolving parts.
           C     getting their clothes caught in the machine.
           D     bending the work piece.                                                         (1)

 1.4       FIGURE 1.4 below shows a spark test being conducted. Identify the type of
           material with reference to the spark pattern.

                                             FIGURE 1.4

           A     Copper
           B     Brass
           C     High-carbon steel
           D     Aluminium alloy                                                                 (1)

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Mechanical Technology: Welding and Metalwork    4                         DBE/November 2025
                                         NSC Confidential

 1.5       The hardening temperature depends on the … of the steel.

           A       carbon content
           B       malleability
           C       size
           D       weight                                                                     (1)

 1.6       What determines the properties of steel during heat treatment?

           A       The melting point
           B       Type of grain structure
           C       The water content of the metal
           D       The molten state of the metal                                              (1)
                                                                                              [6]

 QUESTION 2: SAFETY (GENERIC)

 2.1       State TWO visible signs on an injured person that a first-aider must take note
           of before treatment.                                                               (2)

 2.2       State TWO safety measures to be considered BEFORE arc welding can be
           performed.                                                                         (2)

 2.3       State TWO safety rules that must be adhered to BEFORE switching on a
           portable angle grinder.

           (NOTE: All PPE has already been taken care of.)                                    (2)

 2.4       State TWO safety rules when handling oxy-acetylene gas cylinders.                  (2)

 2.5       State ONE disadvantage of the product layout.                                      (1)

 2.6       State ONE general duty every employee must adhere to in the workplace
           according to the Occupational Health and Safety Act (OHSA), 1993 (Act 85
           of 1993).                                                                              (1)
                                                                                                  [10]

 QUESTION 3: MATERIALS (GENERIC)

 3.1       What will be the effect on the following materials when conducting a bend
           test?

           3.1.1        Mild steel                                                                (1)

           3.1.2        High-carbon steel                                                         (1)

 3.2       What is the purpose of heat treatment of metals?                                       (1)

 3.3       State THREE quenching media used in the heat treatment of steel.                       (3)

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Mechanical Technology: Welding and Metalwork    5                        DBE/November 2025
                                         NSC Confidential

 3.4       Which TWO methods are used to conduct a sound test to identify metals?               (2)

 3.5       What is the purpose of case hardening of steel during heat treatment?                (2)

 3.6       Name TWO common methods of case hardening.                                           (2)

 3.7       Explain the reason for normalising steel during heat treatment.                      (2)
                                                                                                [14]

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### Page 6

Mechanical Technology: Welding and Metalwork    6                       DBE/November 2025
                                         NSC Confidential

 QUESTION 4: MULTIPLE-CHOICE QUESTIONS (SPECIFIC)

 Various options are provided as possible answers to the following questions. Choose
 the answer and write only the letter (A–D) next to the question numbers
 (4.1 to 4.14) in the ANSWER BOOK, e.g. 4.15 E.

 4.1       When are lattice girders used?

           A     In long-span applications
           B     In angled applications
           C     In short-span applications
           D     In high-pitched roofs                                                             (1)

 4.2       What does G, shown in FIGURE 4.2 below, represent?

                                                    G

                                              FIGURE 4.2
           A     Grease
           B     Grind
           C     Guard
           D     Guillotine                                                                        (1)

 4.3       Which ONE of the following is used to move the ram in a hydraulic press?

           A     Air
           B     Water
           C     Oil
           D     Petrol                                                                        (1)

 4.4       FIGURE 4.4 below shows a section of a roof truss. Identify part X.

                                                            X

                                              FIGURE 4.4
           A     Top flange
           B     Purlin
           C     Ridging
           D     Gusset plate                                                                  (1)
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Mechanical Technology: Welding and Metalwork    7                      DBE/November 2025
                                         NSC Confidential

 4.5       The purpose of inert gas in MIGS/MAGS welding is to …

           A     hold a work piece together during welding.
           B     protect the flux-coated electrode.
           C     create a molten pool for electrode feed.
           D     shield the molten pool from atmospheric gases.                               (1)

 4.6       Identify the welding machine shown in FIGURE 4.6 below.

                                              FIGURE 4.6

           A     Arc welding machine
           B     Spot welding machine
           C     Gas welding machine
           D     MIG welding machine                                                       (1)

 4.7       FIGURE 4.7 below shows the stress-strain diagram obtained during a tensile
           test on mild steel. What is indicated by S in the diagram?

                                                             S
                                              Q R
                                          P

                                 Stress

                                                    Strain
                                              FIGURE 4.7

           A     Maximum stress
           B     Break stress
           C     Elasticity limit
           D     Yield point                                                               (1)

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### Page 8

Mechanical Technology: Welding and Metalwork    8                         DBE/November 2025
                                         NSC Confidential

 4.8       Which ONE of the following determines the effect on shrinkage when
           performing arc welding?

           A     Amount of gas
           B     Surface area
           C     Type of electrode
           D     Type of spark                                                                (1)

 4.9       What type of structure forms on the exterior of a metal immediately after
           cooling when a high-carbon steel is heated to its austenitic temperature and
           cooled quickly in cold water?

           A     Ferrite
           B     Pearlite
           C     Cementite
           D     Martensite                                                                      (1)

 4.10      Which ONE of the following is the CORRECT description for original length?

           A     Ratio between stress and strain
           B     Length by which an object is shortened or lengthened
           C     Length of an object before an external load is applied
           D     Length of an object after an external load is applied                           (1)

 4.11      When temperature at 720 °C remains constant for a time period during
           soaking in the heat-treatment process, it is known as the … point.

           A     decalescent
           B     melting
           C     cooling
           D     heating                                                                         (1)

 4.12      Identify the test shown in FIGURE 4.12 below.

               Compression                                           Compression

                                            FIGURE 4.12

           A     Nick-break test
           B     Free-bend test
           C     X-ray test
           D     Ultrasonic test                                                                 (1)

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Mechanical Technology: Welding and Metalwork    9                 DBE/November 2025
                                         NSC Confidential

 4.13      What is the colour of the acetylene gas cylinder?

           A     Maroon
           B     Grey
           C     Black
           D     Green                                                                (1)

 4.14      Which ducting section is shown in FIGURE 4.14 below?

                                            FIGURE 4.14

           A     Pyramid
           B     Truncated prism
           C     Transformer
           D     Hexagonal joint                                                         (1)
                                                                                         [14]

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Mechanical Technology: Welding and Metalwork   10                       DBE/November 2025
                                         NSC Confidential

 QUESTION 5: TERMINOLOGY (TEMPLATES) (SPECIFIC)

 5.1       A brass ring must be manufactured using a 30 x 30 mm square bar. The ring
           has an inside diameter of 950 mm.

           Calculate the following:

           5.1.1         The mean diameter of the ring                                      (2)

           5.1.2         The mean circumference of the ring (Round off your answer to
                         the nearest whole number.)                                         (3)

 5.2       Draw the fusion weld symbols for the following:

           5.2.1         V-butt on the arrow side                                           (2)

           5.2.2         Flare-V on the other side                                          (2)

 5.3       Name THREE types of measuring hand tools that template makers use in a
           template loft.                                                                   (3)

 5.4       State the THREE types of templates used on channel iron, angle irons and
           I-beams.                                                                         (3)

 5.5       FIGURE 5.5 below shows a drawing with the relevant information needed to
           manufacture a component. Identify A–H.

                                                     D
                                          C
                          B
                     A
                                                     60–120
                                                                            E
                                               3

                                      H                       F
                                                     G

                                              FIGURE 5.5                                    (8)
                                                                                            [23]

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Mechanical Technology: Welding and Metalwork   11                                 DBE/November 2025
                                         NSC Confidential

 QUESTION 6: TOOLS AND EQUIPMENT (SPECIFIC)

 6.1       FIGURE 6.1 below shows a portable angle grinder. Label A–D.

                                                                              B
                          A
                                                                      C

                                                 D

                                             FIGURE 6.1                                               (4)

 6.2       State the difference between the functions of a power saw and a vertical
           band saw.                                                                                  (2)

 6.3       FIGURE 6.3 below shows an arc welding setup. Answer the questions that
           follow.

                                                                          B
                                                              A

                                                                  D
                                                                      C
                                                     E

                                             FIGURE 6.3

           6.3.1      Label A–E.                                                                         (5)

           6.3.2      State the function of component D.                                                 (1)

 6.4       Describe the operating principle of a manual guillotine.                                   (3)

 6.5       What is the press machine used for in the mechanical workshop?                             (3)
                                                                                                      [18]

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Mechanical Technology: Welding and Metalwork   12                       DBE/November 2025
                                         NSC Confidential

 QUESTION 7: FORCES (SPECIFIC)

 7.1       A tensile force of 85 kN is exerted onto a round bar with a cross-sectional
           area of 0,0962 m2. The original length of the round bar is 2 000 mm.

           Calculate the following:

           7.1.1      The stress caused in the material in Pa                                   (2)

           7.1.2      The strain caused if the change in length of the bar is
                      0,05 mm                                                                   (2)

 7.2       FIGURE 7.2 below shows a uniform beam that is supported by two vertical
           supports, RL and RR. The beam is subjected to TWO point loads and a
           uniformly distributed load (UDL).

                             20 N                                40 N
                                        10 N/m

                      2m                3m                  3m          2m

                RL            A                     B              C             RR

                                             FIGURE 7.2

           Calculate the following:

           7.2.1      The magnitude of the point load representing the UDL                  (2)

           7.2.2      The reactions in RL and RR                                            (8)

           7.2.3      The bending moments at A, B and C                                     (5)

           7.2.4      Draw the bending moment diagram.

                      Use the following scales:

                      •   Beam length: 1 m = 10 mm
                      •   Bending moment diagram: 1 Nm = 1 mm                               (5)

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Mechanical Technology: Welding and Metalwork   13                          DBE/November 2025
                                         NSC Confidential

 7.3       FIGURE 7.3 below shows a roof truss for a warehouse. Study the diagram
           and answer the questions that follow.

                                                                           20 N

                                                                B

                                       40 N
                                                            F          C

                                  A
                                         E
                            30°                     30°
                                         D
                                       5 000
                     10 N                                       50 N

                                              FIGURE 7.3

           7.3.1       Draw the space diagram to scale 1 : 100.                                  (6)

           7.3.2       Draw the vector diagram to scale 1 N = 2 mm.                              (5)

           7.3.3       Determine the magnitude of the forces in members AE, BF, CF,
                       DE and EF. Identify the members as struts or ties.                        (10)
                                                                                                 [45]

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Mechanical Technology: Welding and Metalwork   14                            DBE/November 2025
                                         NSC Confidential

 QUESTION 8: JOINING METHODS (INSPECTION OF WELD) (SPECIFIC)

 8.1       State THREE methods of preventing slag inclusion.                                        (3)

 8.2       Name THREE different types of cracks in welded joints.                                   (3)

 8.3       State TWO causes of undercutting during arc welding.                                     (2)

 8.4       State TWO factors to be considered during a machinability test on a welded
           joint.                                                                                   (2)

 8.5       State TWO defects revealed after conducting a nick-break test.                           (2)

 8.6       State THREE causes of blow holes in porosity.                                            (3)

 8.7       State TWO disadvantages of dye-penetrant testing.                                        (2)

 8.8       Explain the procedure to conduct an X-ray test.                                          (6)
                                                                                                    [23]

 QUESTION 9: JOINING METHODS (STRESSES AND DISTORTION) (SPECIFIC)

 9.1       State FOUR visual requirements during the visual inspection process of
           welded joints.                                                                           (4)

 9.2       State THREE factors that affect the cooling rate after welding.                          (3)

 9.3       Describe the difference between cold working and hot working of steel.                   (4)

 9.4       What is the function of strongbacks?                                                     (1)

 9.5       Which heat-treatment process is used to soften metal?                                    (1)

 9.6       Define the term elastic deformation.                                                     (2)

 9.7       State THREE types of shrinkage in welding.                                               (3)
                                                                                                    [18]

 QUESTION 10: MAINTENANCE (SPECIFIC)

 10.1      Discuss TWO reasons for locking out large machines before maintenance.                (2)

 10.2      Give the reason why multiple holes are found on tags.                                 (2)

 10.3      State TWO potential consequences of a lack of maintenance on a drill press.           (2)

 10.4      State TWO maintenance guidelines for a bench grinder.                                 (2)
                                                                                                 [8]

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Mechanical Technology: Welding and Metalwork   15                                  DBE/November 2025
                                         NSC Confidential

 QUESTION 11: TERMINOLOGY (DEVELOPMENT) (SPECIFIC)

 FIGURE 11.1 below shows a hopper with a vertical height (VH) of 600 mm. Answer
 the questions that follow.

                                                                          VH 600

                           350                  400             150

                     A                                                B

                                                                      150
                                  1                         2

                     X            Y              Z
                                                                          300      600

                                  4                         3

                     D                                                C
                                             900

                                            FIGURE 11.1

 11.1      Identify the type of hopper above.                                                      (2)

 11.2     Calculate the following true lengths in FIGURE 11.1:

           11.2.1 A–4                                                                              (5)

           11.2.2 C–2                                                                              (5)

           11.2.3 D–3                                                                              (5)

           11.2.4 X–Y                                                                              (2)

           11.2.5 X–Z on the base of the hopper (plan length)                                      (2)
                                                                                                   [21]

                                                                                         TOTAL:    200

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### Page 16

Mechanical Technology: Welding and Metalwork    1                                    DBE/November 2025
                                         NSC Confidential

                          FORMULA SHEET FOR MECHANICAL TECHNOLOGY:
                                   WELDING AND METALWORK

 1.        STRESS AND STRAIN

                              2
 1.1       Ashaft = π d
                          4

           Apipe = π (D − d )
                       2   2
 1.2
                                  4

                                      Maximum stress / Break stress
 1.3       Safety factor =
                                          Safe working stress

                                                                                F
 1.4       Stress = Force                                             OR   σ=
                          Area                                                  A

                      Change in length                                          ΔL
 1.5       Strain =                                                   OR   ε=
                       Original length                                          oL

                                          Stress                                 σ
 1.6       Young's modulus =                                          OR   E=
                                          Strain                                 ε

 2.        PYTHAGORAS' THEOREM AND TRIGONOMETRY

                                      r
          y

                                             𝜽𝜽
                                  x

                      y
 2.1       Sin θ =
                      r

                      x
 2.2       Cos θ =
                      r

                          y
 2.3       Tan θ =
                          x

 2.4       r 2 = x2 + y2                                              OR   a2 = b2 + c2

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### Page 17

Mechanical Technology: Welding and Metalwork    2                             DBE/November 2025
                                         NSC Confidential

 3.        TEMPLATES AND DEVELOPMENTS

 3.1       Mean Ø = Outside Ø – Plate thickness OR          Mean Ø = Inside Ø + Plate thickness

 3.2       Mean circumference = π x Mean Ø

           Where:
                      Ø = Diameter

 4.        SCREW THREADS

 4.1       Drill size = Outside Ø – Pitch

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