# Mechanical Technology Grade 12 NSC November 2022 QP (Eng)

> Grade 12 Mechanical Technology question paper from the NSC November Exam 2022 (English), 19 pages. Read online or download the free PDF.

- Page: https://www.hlayiso.com/library/mechanical-technology-nov-2022-automotive-eng/d2fa4ea7-79fc-4e88-b25a-486e9b336244
- Updated: 2026-09-27
- Subject: Mechanical Technology
- Grade: Grade 12
- Document type: Question paper
- Year: 2022
- Exam period: NSC November Exam
- Curriculum: CAPS
- Pages: 19

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## About this document

Mechanical Technology · Grade 12 · NSC November Exam · 2022. Question paper, 19 pages. Read online or download the PDF.

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                                 NATIONAL
                            SENIOR CERTIFICATE

                                   GRADE 12

                     MECHANICAL TECHNOLOGY: AUTOMOTIVE

                                NOVEMBER 2022

MARKS: 200

TIME: 3 hours

        This question paper consists of 17 pages and a 2-page formula sheet.

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Mechanical Technology: Automotive             2                                 DBE/November 2022
                                             NSC

INSTRUCTIONS AND INFORMATION

1.         Write your centre number and examination number in the spaces provided on
           the ANSWER BOOK.

2.         Read ALL the questions carefully.

3.         Answer ALL the questions.

4.         Number the answers correctly according to the numbering system used in this
           question paper.

5.         Start EACH question on a NEW page.

6.         Show ALL calculations and units. Round off final answers to TWO decimal
           places.

7.         Candidates may use non-programmable scientific calculators and drawing
           instruments.

8.         The value of gravitational acceleration should be taken as 10 m/s 2.

9.         All dimensions are in millimetres, unless stated otherwise in the question.

10.        Write neatly and legibly.

11.        A formula sheet is attached at the end of the question paper.

12.        Use the criteria below to assist you in managing your time.

                                                                                          TIME
QUESTION                               CONTENT                           MARKS
                                                                                       IN MINUTES
                GENERIC
      1         Multiple-choice Questions                                  6                  6
      2         Safety                                                     10                10
      3         Materials                                                  14                14
                SPECIFIC
      4         Multiple-choice Questions                                  14                10
      5         Tools and Equipment                                        23                20
      6         Engines                                                    28                25
      7         Forces                                                     32                25
      8         Maintenance                                                23                20
      9         Systems and Control (Automatic Gearbox)                    18                20
                Systems and Control (Axles, Steering Geometry
      10                                                                   32                30
                and Electronics)
                                                        TOTAL              200              180

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Mechanical Technology: Automotive             3                          DBE/November 2022
                                             NSC

QUESTION 1: MULTIPLE-CHOICE QUESTIONS (GENERIC)

Various options are provided as possible answers to the following questions. Choose
the answer and write only the letter (A–D) next to the question numbers
(1.1 to 1.6) in the ANSWER BOOK, e.g. 1.7 E.

1.1       Which ONE of the following is the last stage when applying first aid?

          A     Examination
          B     Treatment
          C     Diagnosis
          D     Transport                                                                        (1)

1.2       What is the maximum thickness of sheet metal that a manual guillotine can
          cut?

          A     0,2 mm
          B     1,2 mm
          C     2,2 mm
          D     3,2 mm                                                                           (1)

1.3       Which part of a hydraulic press is used to safely keep the platform at a
          desired height?

          A     Return spring
          B     Plunger
          C     Supporting pin
          D     Base                                                                             (1)

1.4       Which ONE of the following tests is used to determine resistance to
          penetration?

          A     File test
          B     Machining test
          C     Hardness test
          D     Sound test                                                                       (1)

1.5       Which machine is used to conduct a spark test on carbon steels?

          A     Bench grinder
          B     Drilling machine
          C     Lathe machine
          D     Milling machine                                                                  (1)

1.6       Which ONE of the following materials will have a high ringing sound when
          tapped with a hammer during a sound test?

          A     Cast iron
          B     Cast steel
          C     Mild steel
          D     Aluminium                                                                        (1)
                                                                                                 [6]

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Mechanical Technology: Automotive               4                         DBE/November 2022
                                               NSC

QUESTION 2: SAFETY (GENERIC)

2.1       Name TWO vital functions of an injured person that must be checked when
          first aid is applied.                                                                   (2)

2.2       Give a reason why safety goggles must be worn when working with an angle
          grinder.                                                                                (1)

2.3       Name TWO types of safety guards that are used when the opening at the
          guillotine shears is greater than 10 mm.                                                (2)

2.4       State THREE safety precautions that must be adhered to before gas welding
          is undertaken.                                                                          (3)

2.5       State TWO disadvantages of the product layout of machines.                              (2)
                                                                                                  [10]

QUESTION 3: MATERIALS (GENERIC)

3.1       State THREE properties that can be obtained from heat-treatment processes.              (3)

3.2       Describe the following heat-treatment processes:

          3.2.1        Tempering                                                                  (4)

          3.2.2        Hardening                                                                  (3)

3.3       Give TWO examples of case-hardened products used in the industry.                       (2)

3.4       Why is steel cooled in still air, away from a draught, during the normalising
          process?                                                                                (2)
                                                                                                  [14]

QUESTION 4: MULTIPLE-CHOICE QUESTIONS (SPECIFIC)

Various options are provided as possible answers to the following questions. Choose
the answer and write only the letter (A–D) next to the question numbers
(4.1 to 4.14) in the ANSWER BOOK e.g. 4.15 E.

4.1       Which precaution must be taken before calibrating the emission (exhaust) gas
          analyser?

          A       Ensure that the engine is at operating temperature.
          B       The pick-up hose must be removed from the exhaust pipe.
          C       Do not step on the pick-up hose or restrict it in any way.
          D       The pick-up hose connections must be airtight.                                  (1)

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Mechanical Technology: Automotive                5                        DBE/November 2022
                                                NSC

4.2       How many degrees are the wheels turned from the straight-ahead position
          when checking caster and king pin inclination (KPI) with a bubble gauge?

          A     20°
          B     40°
          C     15°
          D     30°                                                                                 (1)

4.3       Why are flywheels fitted to the crankshaft flange in one position only?

          A     To prevent it from loosening
          B     To maintain its balance
          C     To ensure that the clutch fits correctly
          D     To improve engine boost                                                             (1)

4.4       What is meant by the term turbo lag?

          A     The delay between pressing the accelerator and the turbo kicking in
          B     The dirt found in the oil
          C     The turbo is placed after the catalytic converter
          D     The time it takes for the turbo to cool down                                        (1)

4.5       Torque is defined as …

          A     the rotational frequency of a shaft.
          B     a force causing linear movement.
          C     the rate at which work is done.
          D     the twisting force applied to a rotating shaft.                                     (1)

4.6       Which ONE of the following will result in a lower compression ratio?

          A     Fit piston with suitable higher crowns
          B     Fit crankshaft with a longer stroke
          C     Fit a thicker gasket between the cylinder block and the cylinder head
          D     Increase bore size of cylinders                                                     (1)

4.7       Clearance volume is also known as …

          A     combustion volume.
          B     compression chamber volume.
          C     confined volume.
          D     cylinder volume.                                                                    (1)

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Mechanical Technology: Automotive              6                          DBE/November 2022
                                              NSC

4.8       What type of engine diagnostic test is shown in FIGURE 4.8 below?

                                                             PERCENTAGE
                                                             E

                                                                  Bar

                                                             AIR

                                            FIGURE 4.8

          A     Radiator pressure test
          B     Fuel pressure test
          C     Cylinder leakage test
          D     Compression pressure test                                                         (1)

4.9       Which ONE of the following setup procedures refer to an oil pressure test?

          Ensure that …

          A     a fire extinguisher is close by.
          B     both intake and exhaust valves are closed.
          C     the rubber hose is not damaged.
          D     the throttle valve is completely open.                                            (1)

4.10      Which ONE of the following is a reduction gear ratio?

          A     1:3
          B     2:1
          C     1:1
          D     2:3                                                                               (1)

4.11      An advantage of using a transmission control unit (TCU) is …

          A     better fuel ignition.
          B     increased harmful engine emissions.
          C     that no gearbox is required.
          D     improved vehicle handling.                                                        (1)

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Mechanical Technology: Automotive                    7                        DBE/November 2022
                                                    NSC

4.12      What is the purpose of the Ackermann angle on a vehicle?

          It allows for variable … on turns.

          A       toe-in
          B       toe-out
          C       camber
          D       caster                                                                              (1)

4.13      What is the function of the coil on a distributorless ignition system?

          A       It converts battery voltage to high voltage.
          B       It supplies low voltage to the ignition system.
          C       It heats the fuel to room temperature.
          D       It will melt the ceramic monolith of the catalytic converter.                       (1)

4.14      Which ONE of the following is an advantage of an electric fuel pump?

          A       Low delivery pressure
          B       Noisy operation
          C       Inconsistent discharge pulsation of fuel
          D       Compact and light design                                                            (1)
                                                                                                      [14]

QUESTION 5: TOOLS AND EQUIPMENT (SPECIFIC)

5.1       Give TWO reasons why EACH of the following precautions should be
          observed before a compression test:

          5.1.1        The ignition system is disconnected.                                           (2)

          5.1.2        All spark plugs are removed.                                                   (2)

          5.1.3        The air filter is removed.                                                     (2)

5.2       Explain in THREE steps how to calibrate a cylinder leakage tester.                          (3)

5.3       State TWO functions of an exhaust gas analyser.                                             (2)

5.4       State THREE ways in which on-board diagnostic (OBD) scanners can be
          connected to a laptop or computer.                                                          (3)

5.5       Explain the difference between static and dynamic wheel balancing.                          (2)

5.6       Which THREE factors are used to locate a wheel's dynamic imbalance?                         (3)

5.7       How do you obtain a reading for toe-in/toe-out, using the periscope optical
          alignment gauge, after it has been set up against the wheels?                               (4)
                                                                                                      [23]

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Mechanical Technology: Automotive            8                         DBE/November 2022
                                            NSC

QUESTION 6: ENGINES (SPECIFIC)

6.1       Name THREE engine parts that are indirectly driven by the crankshaft.                (3)

6.2       Identify the TWO vibration dampers shown in FIGURES 6.2.1 and 6.2.2
          below.

          6.2.1

                                             FIGURE 6.2.1                                      (1)

          6.2.2

                                              FIGURE 6.2.2                                     (1)

6.3       State FOUR features, other than vibration dampers, which are built into an
          engine to improve balance.                                                           (4)

6.4       State TWO advantages of using V-type engines compared to in-line (straight)
          engines in motor vehicles.                                                           (2)

6.5       State TWO possible firing orders for a four-cylinder, four-stroke in-line
          (straight) engine.                                                                   (2)

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Mechanical Technology: Automotive           9                        DBE/November 2022
                                           NSC

6.6       The position of the crank pins in different four-stroke in-line engines are
          shown in FIGURES 6.6.1 to 6.6.3 below. Identify the number of cylinders for
          EACH of the crank pin positions below.

          6.6.1

                                             90°          90°

                                             90°          90°

                                             FIGURE 6.6.1                                     (1)

          6.6.2
                                                   120°

                                           120°           120°

                                             FIGURE 6.6.2                                     (1)

          6.6.3

                                          180°            180°

                                             FIGURE 6.6.3                                     (1)

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Mechanical Technology: Automotive              10                       DBE/November 2022
                                              NSC

6.7       FIGURE 6.7 below shows a turbocharger that is extensively used in modern
          vehicles. Answer the questions that follow.

                                B
                                                                    C

                                                                        D
                         A

                                         E

                                             FIGURE 6.7

          6.7.1       Label parts AE.                                                          (5)

          6.7.2       Name TWO types of turbochargers.                                          (2)

          6.7.3       Give TWO reasons why an engine fitted with a turbocharger should
                      idle for a while, before turning off the engine.                          (2)

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Mechanical Technology: Automotive            11                       DBE/November 2022
                                            NSC

6.8       Identify the superchargers shown in FIGURES 6.8.1 to 6.8.3 below.

         6.8.1

                                              FIGURE 6.8.1                                       (1)

         6.8.2

                                              FIGURE 6.8.2                                       (1)

          6.8.3

                                             FIGURE 6.8.3                                        (1)
                                                                                                 [28]

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Mechanical Technology: Automotive                12                      DBE/November 2022
                                                NSC

QUESTION 7: FORCES (SPECIFIC)

7.1       Define swept volume of an engine.                                                       (2)

7.2       A car with a mass of 980 kg is hoisted to a height of 35 m. Calculate the work
          done in kJ.                                                                             (3)

7.3       FIGURE 7.3 below shows a cylinder. Answer the questions that follow.

          A = 120 mm                                                   TDC
          B = 135 mm
          CV = 102,5 cm³
                                                 A                 B

                                                                       BDC

                                          FIGURE 7.3

          7.3.1       Name distances A and B.                                                     (2)

          7.3.2       Calculate the swept volume in cm3 when A = 120 mm and
                      B = 135 mm.                                                                 (4)

          7.3.3       Calculate the compression ratio of this engine if the clearance
                      volume is 102,5 cm3.                                                        (3)

7.4       Calculate the indicated power developed in a four-stroke four-cylinder engine
          at 1 800 r/min when the diameter of the cylinder is 100 mm and the stroke
          length is 77 mm. The mean effective pressure is 1 150 kPa.                              (7)

7.5       Name TWO dynamometers used to measure the brake power of an engine.                     (2)

7.6       During a brake power test at 2 500 r/min, the mass reading on the scale
          showed 120 kg. The length of the brake arm is 500 mm.

          Calculate the following:

          7.6.1       Torque of the brake arm                                                     (4)

          7.6.2       Power developed by the engine in kW                                         (3)

          7.6.3       Mechanical efficiency if the indicated power is 196 kW                      (2)
                                                                                                  [32]

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Mechanical Technology: Automotive              13                        DBE/November 2022
                                              NSC

QUESTION 8: MAINTENANCE (SPECIFIC)

8.1       State THREE gas analyser readings that are caused by a faulty catalytic
          converter.                                                                             (3)

8.2       State THREE methods to determine the causes of leakages on an internal
          combustion engine when performing a cylinder leakage test.                             (3)

8.3       The following readings were taken during a compression test:

          Cylinder 1:     11 bar
          Cylinder 2:     9 bar
          Cylinder 3:     8,2 bar
          Cylinder 4:     9,8 bar

          8.3.1       What is the allowable variation, in percentage (%), between the
                      compression readings?                                                      (1)

          8.3.2       Calculate the maximum variation between the given readings.                (2)

          8.3.3       State TWO possible causes of the low reading in cylinder 3.                (2)

          8.3.4       Explain TWO corrective measures after a wet test is done and the
                      reading in cylinder 3 remains the same.                                    (2)

8.4       State TWO possible causes of a low oil pressure reading on an internal
          combustion engine.                                                                     (2)

8.5       The condition of the oil caused high oil pressure in an internal combustion
          engine. State TWO corrective measures.                                                 (2)

8.6       Name THREE checks that must be done on a fuel pressure tester before
          connecting it to a vehicle's fuel system.                                              (3)

8.7       During a cooling system pressure test on an internal combustion engine, the
          pressure dropped. Name THREE corrective measures to the cooling
          system.                                                                                (3)
                                                                                                 [23]

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Mechanical Technology: Automotive              14                           DBE/November 2022
                                              NSC

QUESTION 9: SYSTEMS AND CONTROL (AUTOMATIC GEARBOX) (SPECIFIC)

9.1       Study the cross-sectional view of a double epicyclic gear system in
          FIGURE 9.1 below. Answer the questions that follow.

                                                      B
                                                                C

                                                                        D
                         A

                                                                    E

                                                                    F

                                            FIGURE 9.1

          9.1.1       Label parts AF.                                                              (6)

          9.1.2       Describe, in detail, the operation of the gear system in FIGURE 9.1
                      when low gear ratio/gear reduction is obtained.

                      HINT: Use FIGURE 9.1 to assist you in your answer.                            (4)

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Mechanical Technology: Automotive                 15                           DBE/November 2022
                                                 NSC

9.2       FIGURE 9.2 below          shows    a    torque   converter    used    in   automatic
          transmissions.

                                                             Impeller

                        Turbine                                One-way clutch
                                                                Stator

                                             FIGURE 9.2

          Identify the part responsible for EACH of the functions in QUESTIONS 9.2.1
          to 9.2.4 below.

          9.2.1       Allows stator to spin freely in the direction of the pump                         (1)

          9.2.2       Rotates the transmission input shaft                                              (1)

          9.2.3       Redirects the oil so that it will enter the pump smoothly                         (1)

          9.2.4       The driving member fixed to the torque converter housing                          (1)

9.3       Name the type of oil used in a torque converter.                                              (1)

9.4       State THREE advantages of epicyclic gear trains.                                              (3)
                                                                                                        [18]

QUESTION 10: SYSTEMS AND CONTROL (AXLES, STEERING GEOMETRY AND
             ELECTRONICS) (SPECIFIC)

10.1      Describe the tyre wear patterns that are a result of the following:

          10.1.1      Overinflated tyre                                                                 (1)

          10.1.2      Negative camber                                                                   (1)

10.2      State the purpose of EACH of the following wheel alignment angles:

          10.2.1      Toe-in                                                                            (2)

          10.2.2      Negative caster                                                                   (2)

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10.3      FIGURE 10.3 below shows the king pin inclination, as seen from the front.
          Answer the questions that follow.

                                              A

                                                        B

                                    90°

                                     C
                                          FIGURE 10.3

          10.3.1      Label parts A–C.                                                           (3)

          10.3.2      Define king pin inclination.                                               (2)

          10.3.3      Can the king pin inclination be adjusted on the suspension?                (1)

10.4      State TWO characteristics/effects of unbalanced wheels.                                (2)

10.5      Name THREE sensors found on an air-intake system.                                      (3)

10.6      State TWO functions of the speed control system.                                       (2)

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Mechanical Technology: Automotive              17                                 DBE/November 2022
                                              NSC

10.7      FIGURE 10.7 below shows the rotor of an alternator. Answer the questions
          that follow.

                                                                  C
                            B

                                        A
                                             FIGURE 10.7

          10.7.1      Label parts A–C.                                                            (3)

          10.7.2      Describe the function of the rectifier in the alternator.                   (2)

          10.7.3      State TWO methods of increasing the output frequency of the
                      alternator.                                                                 (2)

10.8      Name the TWO chemical processes that take place in the catalytic converter.             (2)

10.9      Label A and B of the piezo injector shown in FIGURE 10.9 below.

               A

                                                                                          B
                                             FIGURE 10.9                                          (2)

10.10     State TWO functions of the check valve in the fuel system.                              (2)
                                                                                                  [32]

                                                                                      TOTAL:      200

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  Mechanical Technology: Automotive            1                   DBE/November 2022
                                              NSC

         FORMULA SHEET FOR MECHANICAL TECHNOLOGY: AUTOMOTIVE

   1.          F  ma

               Where:
                        m  Mass
                        a  Acceleratio n

   2.          Work done  Force  Displacement         OR        W Fs

                           Force  Displacement                        Fs
   3.          Power                                   OR        P
                                   Time                                 t

   4.          Torque  Force  Radius                  OR        T Fr

   5.          IP  P  L  A  N  n

               Where:

                       IP  Indicated power
                        P  Mean effective pressure
                        L  Stroke length
                        A  Area of piston crown
                        N  Number of power strokes per second
                        n  Number of cylinders

   6.          BP = 2 π N T

               Where:

                     BP  Brake power
                     N  Revolution s per second
                     T  Torque

   7.          Brake power with Prony brake = 2  π  N  F  R

               Where:

                     BP  Brake power
                     N  Revolution s per second
                     F  Force
                     R  Brake arm length

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Mechanical Technology: Automotive                  2               DBE/November 2022
                                                  NSC

                                            BP
   8.          Mechanical efficiency              100%
                                             IP

                                       SV  CV
   9.          Compression ratio 
                                         CV

               Where:

                     SV  Swept volume
                     CV  Clearance volume

                        πD 2
   10.         SV =          L
                         4

               Where:
                     D  Bore diameter
                     L  Stroke length

                        SV
   11.         CV =
                       CR - 1

                                Product of teeth on driven gears
   12.         Gear ratio =
                                Product of teeth on driver gears

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