# Mechanical Technology Grade 12 NSC November 2013 QP (Eng)

> Grade 12 Mechanical Technology question paper from the NSC November Exam 2013 (English), 19 pages. Read online or download the free PDF.

- Page: https://www.hlayiso.com/library/mechanical-technology-nov-eng/52c595f3-8c11-43bb-a55a-916b9f74304a
- Updated: 2026-09-27
- Subject: Mechanical Technology
- Grade: Grade 12
- Document type: Question paper
- Year: 2013
- Exam period: NSC November Exam
- Curriculum: CAPS
- Pages: 19

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## About this document

Mechanical Technology · Grade 12 · NSC November Exam · 2013. Question paper, 19 pages. Read online or download the PDF.

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## Document text

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                                   GRADE 12

                                 NATIONAL
                            SENIOR CERTIFICATE

                                   GRADE 12

                         MECHANICAL TECHNOLOGY

                                NOVEMBER 2013

MARKS: 200

TIME: 3 hours

        This question paper consists of 14 pages and a 5-page formula sheet.

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 Mechanical Technology                          2                           DBE/November 2013
                                               NSC

 INSTRUCTIONS AND INFORMATION

 1.        Write your centre number and examination number in the spaces
           provided on the ANSWER BOOK.

 2.        Read ALL the questions carefully.

 3.        Answer ALL the questions.

 4.        Number the answers correctly according to the numbering system used in
           this question paper.

 5.        Start EACH question on a NEW page.

 6.        Show ALL calculations and units. Round off final answers to TWO
           decimal places.

 7.        Candidates may use non-programmable scientific calculators and
           drawing instruments.

 8.        The value of gravitational force should be taken as 10 m/s2.

 9.        All dimensions are in millimetres, unless stated otherwise in the question.

 10.       Write neatly and legibly.

 11.       Use the criteria below to assist you to manage your time.

QUESTION      ASSESSMENT                     CONTENT                   MARKS             TIME
              STANDARDS
      1            1–9               Multiple-choice Questions            20        18 minutes
      2              2                 Tools and Equipment                20        18 minutes
      3              3                        Materials                   20        18 minutes
      4         1, 4 and 5        Safety, Terminology and Joining         50        45 minutes
                                              Methods
      5           7 and 9            Maintenance and Turbines              40       36 minutes
      6           6 and 8         Forces and Systems and Control           50       45 minutes
                                                            TOTAL         200      180 minutes

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Mechanical Technology                         3                          DBE/November 2013
                                             NSC

QUESTION 1: MULTIPLE-CHOICE QUESTIONS

Various options are provided as possible answers to the following questions.
Choose the answer and write only the letter (A–D) next to the question number
(1.1–1.20) in the ANSWER BOOK, for example 1.21 D.

1.1       Avoid using compressed air to clean chips from the milling machine
          because …

          A     it does the job too slowly.
          B     flying chips may cause eye injuries.
          C     it gives a poor finish to the job.
          D     it is too expensive.                                                      (1)

1.2       Before operating a lathe machine, you should …

          A     remove all safety guards.
          B     oil the area surrounding the machine.
          C     wear rings and jewellery.
          D     make sure you know the location of the ON and OFF switch.                 (1)

1.3       Which hardness tester uses a steel-ball indenter to measure the
          penetration into a metal under a specified load?

          A     Webster hardness tester
          B     Rockwell hardness tester
          C     Brinell hardness tester
          D     Vickers hardness tester                                                   (1)

1.4       A Grade 12 learner uses a multimeter during simulation of a circuit. What
          can be measured with a multimeter?

          A     Diode and continuity measurement
          B     Transistor velocity
          C     Length of the conductor
          D     Thickness of the conductor                                                (1)

1.5       Carbon steels are identified according to their carbon content percentage.
          Low-carbon steel contains less than …% carbon.

          A     0,45
          B     0,3
          C     0,7
          D     1,5                                                                       (1)

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Mechanical Technology                         4                        DBE/November 2013
                                             NSC

1.6       … is added to steel when toughness, hardness and wear resistance
          are desired.

          A     Copper
          B     Aluminium
          C     Lead
          D     Tungsten                                                               (1)

1.7       The lathe operates on the principle of ...

          A     the cutter revolving against the work piece.
          B     the cutting tool, that can be controlled, can be moved vertically
                across the work piece.
          C     the work piece rotating against the cutting tool, which can be
                controlled.
          D     both cutter and work piece rotating.                                   (1)

1.8       The largest piece of material that can be turned between centres is
          equal to the …

          A     length of the bed minus the space taken up by the headstock.
          B     length of the bed minus the space taken up by the tailstock.
          C     length of the bed minus the space taken up by the headstock and
                the tailstock.
          D     total length of the bed.                                               (1)

1.9       Identify the milling process in FIGURE 1.1 below:

                         Arbor           Milling cutters

                                          Work piece
                                          FIGURE 1.1

          A     Gang milling
          B     Slab milling
          C     Straddle milling
          D     Up-cut milling                                                         (1)

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Mechanical Technology                         5                            DBE/November 2013
                                             NSC

1.10      Ultrasonic inspection techniques use … waves to detect flaws in
          welded joints.

          A     air
          B     light
          C     electronic
          D     sound                                                                       (1)

1.11      Which TWO bottled gases are used for the MIG welding process?

          A     Argon and carbon dioxide (CO 2 )
          B     Argon and carbon monoxide
          C     Acetylene and oxygen
          D     Oxygen and argon                                                            (1)

1.12      Which ONE of the following describes Hooke's law?

          A     Instantaneous force divided by the original cross-sectional area of
                the test material
          B     Stress value required to produce unit strain in a tensile specimen of
                the particular material
          C     Strain is directly proportional to the stress causing it, provided the
                limit of elasticity is not exceeded
          D     A measurement of the deformation produced by the application of
                the external forces                                                         (1)

1.13      What is strain?

          A     Determined by dividing the load by the smallest actual cross-
                sectional area of the test specimen
          B     The ratio between the original length and the change in length when
                an external force is applied
          C     The amount of stress that a material can absorb without exceeding
                its breaking stress
          D     A measurement of the deformation produced by the application of
                an external force                                                           (1)

1.14      Where is EP 90 oil used?

          A     Engine
          B     Power steering
          C     Brakes
          D     Gearbox                                                                     (1)

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Mechanical Technology                          6                           DBE/November 2013
                                              NSC

1.15      Mineral oils ...

          A     are used where the load, speed and temperature is low.
          B     provide increased heating capacity in some applications.
          C     range from milky to transparent in appearance.
          D     are composed of oil droplets.                                              (1)

1.16      A windscreen wiper motor generates rotary motion which is converted
          into the motion operating the wiper blades. In which motion are the wiper
          blades operating?

          A     Rotary
          B     Reciprocating (in straight line)
          C     Oscillating (pendulum motion)
          D     Linear                                                                     (1)

1.17      Identify the type of screw thread in FIGURE 1.2 below:

                                            FIGURE 1.2

          A     V-screw thread
          B     Square screw thread
          C     Acme screw thread
          D     ISO Metric screw thread                                                    (1)

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Mechanical Technology                           7                               DBE/November 2013
                                               NSC

1.18      What is the stroke length (X) moved by the follower for the pear-shaped
          cam shown in FIGURE 1.3 below, given that d 1 = 6 mm and d 2 = 12 mm?

              X
                                                                           d2           d1
                                                  FIGURE 1.3

          A       18 mm
          B       24 mm
          C       2 mm
          D       6 mm                                                                          (1)

1.19      A steam turbine is used to ...

          A       increase the fuel consumption in relation to engine output.
          B       increase the volumetric efficiency of an engine.
          C       drive a generator to generate electricity.
          D       decrease the atmospheric pressure of an engine.                               (1)

1.20      What will the volumetric efficiency be if a 100 mm3 blower displaces
          83 mm3 per revolution?

          A       83%
          B       17%
          C       103%
          D       100%                                                                          (1)
                                                                                                [20]

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Mechanical Technology                          8                         DBE/November 2013
                                              NSC

QUESTION 2: TOOLS AND EQUIPMENT

2.1       In terms of lathes and milling machines, what does the abbreviation CNC
          stand for?                                                                      (2)

2.2       State THREE advantages of a CNC machine.                                        (3)

2.3       State ONE disadvantage of a CNC machine.                                        (1)

2.4       Identify and specify the type of equipment used to test the resistance to
          bending, scratching, abrasion and/or cutting.                                   (2)

2.5       A taxi driver notices that his vehicle loses power. The mechanic will have
          to conduct a compression test according to certain procedures. Give the
          reason for carrying out each of the following procedures:

          2.5.1       Removing the high-tension leads                                     (1)

          2.5.2       Unplugging the fuel injectors                                       (1)

          2.5.3       Fully opening the throttle valve                                    (1)

          2.5.4       Recording the readings                                              (1)

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Mechanical Technology                        9                              DBE/November 2013
                                            NSC

2.6       FIGURE 2.1 below shows a typical tester used in a mechanical
          workshop. Answer the questions that follow.

                        E

                        D

                        C

                        B

                                                                 A

                                         FIGURE 2.1

         2.6.1       Identify the tester shown in FIGURE 2.1.                               (1)

         2.6.2       Label the parts of the tester marked A–E.                              (5)

         2.6.3       State the purpose of the tester shown in FIGURE 2.1.                   (2)
                                                                                            [20]

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Mechanical Technology                         10                        DBE/November 2013
                                             NSC

QUESTION 3: MATERIALS

3.1       The wheel rims on some vehicles are manufactured from mild steel. Others
          are cast in aluminium alloys. Answer the questions that follow.

          3.1.1       Give THREE reasons for choosing to manufacture vehicle wheel
                      rims out of aluminium alloy.                                            (3)

          3.1.2       Give TWO reasons why the wheel rims of heavy-duty vehicles
                      (trucks) are manufactured from steel.                                   (2)

3.2       FIGURE 3.1 below shows tin snips. Answer the questions set on the tin snips.

                                            FIGURE 3.1

          3.2.1       What material is used to manufacture the blades? Give a reason
                      for your answer.                                                        (2)

          3.2.2       Why is it necessary to smear oil on the blades?                         (1)

3.3       Explain why alloys are produced. Give FOUR reasons.                                 (4)

3.4       The materials traditionally used in the manufacturing industry are being
          replaced at an alarming rate by a new generation of materials, like
          thermoplastics and thermosetting plastics. Answer the questions that follow.

          3.4.1       Explain the difference between thermoplastics and thermosetting
                      plastics.                                                               (4)

          3.4.2       Give ONE example of each of the plastics mentioned in
                      QUESTION 3.4.1.                                                         (2)

3.5       Why is carbon fibre used in the automotive manufacturing industry? Give
          TWO reasons.                                                                        (2)
                                                                                              [20]

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Mechanical Technology                         11                            DBE/November 2013
                                             NSC

QUESTION 4: SAFETY, TERMINOLOGY AND JOINING METHODS

4.1       Sipho is using a bearing puller to remove bearings from a shaft. List FIVE
          safety rules for the safe use of a bearing puller.                                      (5)

4.2       Specify FIVE general safety rules to be considered when using equipment like
          the lathe and drill press.                                                              (5)

4.3       Calculate the feed, in millimetres per minute, of an 80 mm diameter milling
          cutter with 24 teeth operating at a cutting speed of 35 metres per minute and
          cutting at a feed of 0,02 mm per tooth.                                                 (6)

4.4       A spur gear with 119 teeth must be machined onto a work piece.
          Hint: Use (N = 120 and n = 119 divisions) OR (A = 120 and n = 119 divisions)
          for the calculations. The dividing head ratio is 40 : 1.

          4.4.1       Calculate the indexing needed for the operation.                            (6)

          4.4.2       Calculate the change gears that must be installed on the
                      dividing head.                                                              (6)

          4.4.3       State the direction of rotation of the index plate in relation to the
                      rotation of the index crank handle.                                         (2)

4.5       Name THREE types of milling machines.                                                   (3)

4.6       Explain the functions of the following milling machine components:

          4.6.1       Dividing head                                                               (2)

          4.6.2       Index plate                                                                 (2)

          4.6.3       Spindle on the dividing head                                                (2)

4.7       John works for Shai-Welco as a learner welder. Assist John by answering the
          questions that follow.

          4.7.1       Name TWO causes of slag inclusion in a welded joint.                        (2)

          4.7.2       Which TWO steps can be followed to prevent undercutting in a
                      welded joint?                                                               (2)

          4.7.3       Describe ONE step that can be followed to prevent incomplete
                      penetration in a welded joint.                                              (1)

          4.7.4       What is the difference between a destructive test and a
                      non-destructive test on materials?                                          (2)

          4.7.5       Name FOUR basic components of MIG/MAG welding machines.                     (4)
                                                                                                  [50]

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Mechanical Technology                         12                        DBE/November 2013
                                             NSC

QUESTION 5: MAINTENANCE AND TURBINES

5.1       Define the following terms related to motor oils:

          5.1.1       Pour point                                                               (2)

          5.1.2       Viscosity                                                                (2)

5.2       Give FIVE functions of a good motor oil.                                             (5)

5.3       Give THREE reasons for using cutting fluid when working on the centre lathe.         (3)

5.4       Explain the functions of automatic transmission fluid.                               (3)

5.5       Name the type of motor oil and grading that is used in the following systems
          under South African conditions:

          5.5.1       Internal combustion engine                                               (2)

          5.5.2       Manual transmission                                                      (2)

          5.5.3       Automatic transmission                                                   (2)

5.6       What is the gas turbine also known as?                                               (1)

5.7       FIGURE 5.1 below shows the internal components of a turbocharger. Answer
          the questions that follow.

                                            H                               A

                        G                                               B

                                                                   C
                                                          D

                            F                      E

                                            FIGURE 5.1

          5.7.1       Label the components of the turbocharger marked A–H in
                      FIGURE 5.1 above.                                                        (8)

          5.7.2       Explain the operation of a turbocharger.                                 (6)

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Mechanical Technology                          13                           DBE/November 2013
                                              NSC

5.8       Explain the following terms regarding the turbocharger:

          5.8.1        Lag                                                                         (2)

          5.8.2        Boost                                                                       (2)
                                                                                                   [40]

QUESTION 6: FORCES AND SYSTEMS AND CONTROL

6.1       A hydraulic system is used to lift mechanical machines. The specifications of
          the system used are represented diagrammatically in FIGURE 6.1 below. The
          system is equipped with the necessary one-way control valves to prevent the
          fluid from flowing back after each stroke.

                     Ø 68 mm
                                                                    Ø 232 mm

                                                                      25 kN

                     Piston A
                      Suier A

                                250 mm                               PistonBB
                                                                     Suier

                                             FIGURE 6.1

          Determine, by means of calculations, the following: (Show ALL units.)

          6.1.1        The fluid pressure in the hydraulic system when in equilibrium              (6)

          6.1.2        The force (F) that must be exerted onto piston A to lift the load of
                       25 kN on piston B                                                           (6)

          6.1.3        The distance X, in millimetres, that piston B will move if piston A
                       completes 10 strokes                                                        (6)

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Mechanical Technology                         14                             DBE/November 2013
                                             NSC

6.2       A load of 45 kN causes compressive stress of 18 MPa in a round brass bar.
          The original length of the bar is 185 mm and Young's modulus for brass
          is 90 GPa.
          Determine, by means of calculations, the following:
          6.2.1       The diameter, in millimetres, of the resistance surface of the round
                      brass bar                                                                  (8)
          6.2.2       The strain caused by the load                                              (4)
          6.2.3       The change in length, in millimetres, caused by the load                   (3)
6.3       The V-belt drive system of a compressor is shown in FIGURE 6.2 below. The
          driver pulley of the belt drive system rotates at 2 700 r/min. The driver pulley
          has a diameter of 210 mm. The compressor shaft must rotate at 1 000 r/min.

                        NDV = 1 000 r/min                       NDR = 2 700 r/min
                        DDV = ? mm                              DDR = 210 mm

                          Compressor                                    Motor

                                            FIGURE 6.2
          Determine, by means of calculations, the following:
          6.3.1       The diameter of the driven pulley in mm                                    (4)
          6.3.2       The power transmitted, in kilo magnitude, if the effective force in
                      the belt is 400 N                                                          (4)
6.4       A single-plate friction clutch has an effective diameter of 0,28 m and is able to
          transmit 336 Nm of torque. The clutch plate has friction material on both sides
          with a friction co-efficient of 0,3.
          Calculate and state the correct units for the following:
          6.4.1       The total applied force needed on the pressure plate                       (5)
          6.4.2       The power transmitted at 2 800 r/min                                       (4)
                                                                                                 [50]
                                                                                    TOTAL:       200

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Mechanical Technology                                 1                                      DBE/November 2013
                                                     NSC

          FORMULA SHEET FOR MECHANICAL TECHNOLOGY – GRADE 12

1.     BELT DRIVES

                                          πDN
       1.1              Belt speed =
                                           60

                                          π ( D + t )× N
       1.2              Belt speed =                     (t = belt thickness)
                                                60

       1.3              Belt mass = area × length × density (A = thickness × width)

                                            diameter of driven pulley
       1.4              Speed ratio =
                                            diameter of driver pulley

       1.5              N 1 D1 = N 2 D2

                                             π( D + d ) ( D − d ) 2
       1.6              Open - belt length =           +            + 2c
                                                 2          4c

                                                   π( D + d ) ( D + d )2
       1.7              Crossed -belt length =               +           + 2c
                                                       2          4c

                                           2π NT
       1.8              Power ( P ) =
                                             60

                                                              T1
       1.9              Ratio of tight side to slack side =
                                                              T2
                                       (T1 − T2 ) π D N
       1.10          Power ( P ) =                            where T1 = force in the tight side
                                              60
                                                               T2 = force on slack side
                                                           T1 - T2 = effective force (Te )

                                              T1
       1.11             Width =
                                   permissible tensile force

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Mechanical Technology                                   2                          DBE/November 2013
                                                       NSC

2.     FRICTION CLUTCHES

        2.1          Torque ( T ) = µWnR
                        where µ = coefficient of friction
                                      W = total force
                                      n = number of friction surfaces
                                      R = effective radius

        2.2                                 2 π NT
                        Power ( P ) =
                                              60

3.     STRESS AND STRAIN

                                    force                 F
        3.1           Stress =                 or ( σ =     )
                                    area                  A

                                           change in length ( ΔL )
        3.2          Strain ( ε ) =
                                            original length ( L )

                                                      stress           σ
        3.3          Young' s mod ulus ( E ) =                  or (     )
                                                      strain           ε

                                    πd 2
       3.4               Ashaft =
                                     4

                                 π(D 2 − d 2 )
       3.5               Apipe =
                                      4

4.     HYDRAULICS

                                                Force ( F )
       4.1              Pressure ( P ) =
                                                Area ( A )

                         F1 F2
       4.2                 =
                         A1 A2

       4.3              Work done = force × distance

       4.4              Volume = cross-sectional area × stroke length ( l or s )

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Mechanical Technology                               3                           DBE/November 2013
                                                   NSC

5.     WHEEL AND AXLE

                                                  effort distance   2D
       5.1              Velocity ratio ( VR ) =                   =
                                                  load distance d 2 − d 1

                                                           Load ( W )
       5.2              Mechanical advantage ( MA ) =
                                                           Effort ( F )

                                                            MA
       5.3              Mechanical efficiency ( ηmech ) =      × 100%
                                                            VR
6.     LEVERS
                                                            load ( W )
       6.1              Mechanical advantage ( MA ) =
                                                            effort ( F )

       6.2              Input movement ( IM ) = effort × distance moved by effort

       6.3              Output movement ( OM ) = load × distance moved by load

                                                  input movement
       6.4              Velocity ratio ( VR ) =
                                                  output movement

7.     SCREW THREADS

       7.1              Pitch diameter = outside diameter − ½ pitch

       7.2              Pitch circumference = π × pitch diameter

       7.3              Lead = pitch × number of starts

                                                       lead
       7.4              Helix angle: tan θ =
                                               pitch circumference

       7.5              Leading tool angle = 90° – (helix angle + clearance angle)

       7.6              Following/Trailing angle = 90° + (helix angle – clearance angle)

                                            height
       7.7              Number of turns =
                                             lead

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Mechanical Technology                                 4                                  DBE/November 2013
                                                     NSC

8.     GEAR DRIVES

                                           2 π NT
       8.1              Power ( P ) =
                                             60

                                          product of the number of teeth on driven gears
       8.2              Gear ratio =
                                          product of the number of teeth on driving gears

                        N input        product of the number of teeth on driven gears
       8.3                         =
                        N output       product of the number of teeth on driving gears

       8.4              Torque = force × radius

       8.5              Torque transmitted = gear ratio × input torque

                                             Pitch-circle diameter ( PCD )
       8.6              Module ( m ) =
                                                 Number of teeth ( T )

       8.7              N 1T1 = N 2T2

                                                             circular pitch ( CP ) × number of teeth ( T )
       8.8              Pitch-circle diameter ( PCD ) =
                                                                                   π

       8.9              Outside diameter ( OD ) = PCD + 2 module

       8.10             Addendum ( a ) = module ( m )

       8.11             Dedendum ( b ) = 1,157 m                  or     Dedendum ( b ) = 1,25 m

       8.12             Cutting depth ( h ) = 2,157 m             or      Cutting depth ( h ) = 2,25 m

       8.13             Clearance ( c ) = 0,157 m                 or     Clearance ( c ) = 0,25 m

       8.14             Circular pitch ( CP ) = m × π

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Mechanical Technology                                       5                                         DBE/November 2013
                                                           NSC

9.     CINCINNATI DIVIDING HEAD TABLE FOR THE MILLING MACHINE

                                                       Hole circles
         Side 1      24        25      28        30         34        37        38         39      41      42       43
         Side 2      46        47      49        51         53        54        57         58      59      62       66

                                                 Standard change gears
         24 x 2       28        32      40            44         48        56         64         72       86        100

                                      40
       9.1     Simple indexing =         ( where n = number of divisions )
                                       n

       9.2     Change gears:

                  Dr              40                   Dr (A − n) 40                            Dr             40
                     = ( A − n )×           or            =      ×                   or            = (N − n) ×
                  Dv               A                   Dv    A     1                            Dv             N

10.    CALCULATIONS OF FEED

       10.1    Feed ( f ) = f 1 × T × N

               Where: f = feed in millimetres per minute

                          f 1 = feed per tooth in millimetres

                        T = number of teeth on cutter

                        N = number of revolutions of cutter per minute

       10.2    Cutting speed ( V ) = π × D × N

               Where: D = diameter of the cutter in metres

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- [Mechanical Technology Nov 2023 (Automotive) Afr](https://www.hlayiso.com/library/mechanical-technology-nov-2023-automotive-afr/b8922567-d93f-4dcd-9279-3b4c4bd034b9) — Mechanical Technology · QP · 2023 · Afr

## More from Grade 12 Mechanical Technology

- [Gr 12 Weld Met ATP 2023-24](https://www.hlayiso.com/library/gr-12-weld-met-atp-2023-24/8ecc8de5-c625-4611-9b94-1f3fd325e05d) — ATP
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- [MECH TECH MEMO GR12 SEPT Fitting English](https://www.hlayiso.com/library/mech-tech-memo-gr12-sept-fitting-english/6c8e4f19-8a49-43c9-a4af-dbf620595837) — Memo · 2024 · Eng
- [MECH TECH GR12 MEMO SEPT2024 (Welding & Metalwork) English](https://www.hlayiso.com/library/mech-tech-gr12-memo-sept2024-welding-metalwork-english/2c18efa9-a7cc-42c1-a732-2ff3511c8c1c) — Memo · 2024 · Eng
- [Mechanical Technology Nov 2024 (Fitting and Machining) MG Eng](https://www.hlayiso.com/library/mechanical-technology-nov-2024-fitting-and-machining-mg-eng/ed5ab6d3-088f-425c-ade8-86186a031594) — Memo · 2024 · Eng

## Collection

- [Grade 12 past papers](https://www.hlayiso.com/grade-12/past-papers)

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