Skip to content
Study guide

N6 POWER MACHINES SPOT ON R80 .00

N6 POWER MACHINES SPOT ON R80 .00, 269 pages. Read online or get the free PDF download.

Multiple grades269 pages
Download

Loading document…

Loading document…

Document textSearch extracted text and jump to a page.
SHAMSNV CNV SNOLLSAND ON SSNIHOVIN YaMOd Downloaded from hlayiso:com
Downloaded from hlayiso.com a
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA -T4460(E)(J29)T ST EXAMINATION REQUIREMENTS: Calculators may be used. This question paper sists:Of 6 pages and 1 formula sheet of § pages. copytiont reserved Downloaded from hlayiso.comy, iin over % 1 i i } i ' | I
Downloaded from hlayiso.com
(8190046) -2- T1160(E)(J29)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 NOTE: INSTRUCTIONS AND INFORM If you answer more. required number of. be marked must be je required number of questions, only the jons will be marked. All work you do not want to learly crossed out. ION only FIVE questiori ALL the questions carefully. er the answers cording to the numbering system used in this question ‘subsections of questions must Use only BLUE or BLACK ink: ALL sketches and diagrams must be done in pencil in the ANSWER BOOK. Write neatly and legibly Copyright reserved Downloaded from hlayiso.com Please turn over
Downloaded from hlayiso.com
QUESTION 1 A two-stage single-acting air compressor is designed to receive 6 m*/min of free air at 100 kPa and 20 °C and deliver the air at 1 400 kPa. When the first-stage piston is at the beginning of the compression stroke, the air in the cylinder is at 86 kPa and 35 °C . Mechanical efficiency is 85 per cent. Compression for both stages follows the law PV! 2 = C. Intercooling is complete and the compressor is designed for minimum work done per cycle. Ignore free volume. Assume R for air as 0, 287 kJ/kg.K and Cp as 1, 005 kJ/kg. K. Calculate each of the following: 1.4 1.2 1.3 °C and at a tempo of economiser, evaporator and at a temperature of 37, 7 °C and leaves it at 75, 9 °C: f the steam, leaving the boiler is 0,92. The fuel consumption is 620 kg/h with a heat value of 38 Md/kg. The air is supplied at 25 kg of air per kg of fuel. The atmospheric temperature is 22 °C, The inlet temperature of the economiser is 480 °C. The heated steam is 2,04 kJ/kg.K and for the air is 1,008 kJ/kg. K. superheater. The su 2.1 Calculate each of the following by using steam tables: 2.1.1 Thermal efficiency of the boiler 2.1.2 Equivalent evaporation from and at 100 °C 2.1.3 Temperature of the exhaust gas at the outlet of the economiser 2.2 Draw up a heat balance in kJ/kg coal and as percentage to determine the percentage heat lost to radiation. Downloaded from hlayiso.com Copyright reserved (8190046) -3- T1160(E)(J29)T (5); (5) [20] Please turn over
Downloaded from hlayiso.com
(8190046) -4- T1160(E)(J29)T QUESTION 3 The compressor and turbine of a closed-cycle gas-turbine plant receive air at 87 kPa and deliver it at 620 kPa. The total volume entering the compressor is 1,57 m/s and that leaving the compressor is 0,386 m/s. The temperature prior to compression is 15 °C and the highest temperature in the cycle is 800 °C. Assume isentropic compression of the air and isentropic expansion takes place in the turbine. Assume R for air = 0, 287 kJ/kg.K, y = 1, 4 and Cp = 1, 005 kJ/kg. K. Calculate each of the following: 3.1 Air standard efficiency 3.2 Circulating mass of air 3.3 Work done in the com (4) 3.4 (4) 3.5 (4) 3.6 ompression is equal to (20) Calculate each of the following: 44 Critical pressure and the temperature of the gas at the throat (5) 4.2 Volume of CO2 flowing at the throat per second and its velocity in m/s (6) 43 Area of the nozzle in mm? and the diameter in mm at the throat (4) 4.4 Velocity and temperature at the exit if the Mach number is 1,65 ; Joh Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) -§- QUESTION 5 T1160(E)(J29)T A four-cylinder two-stroke cycle petrol engine operates on the constant volume cycle. The following data is applicable: Bore size Stroke length per cylinder Engine speed Fuel consumption Calorific value Brake mean effective pressure Compression ratio Efficiency ratio Gamma for air Calculate each of the following 5.1 5.2 thermal efficiency 5.3 5.4 5.5 5.6 5.7 Mechanical efficie 5.8 Specific fuel consump! Copyright reserved wou wa It oy ou Downloaded from hlayiso.com 80mm 90 mm 2 400 r/min 9,2 kgfh 44 000 kJ/kg 370 kN/m? 7:4 55 % 14 (3) (2) [20] Please turn over
Downloaded from hlayiso.com
(8190046) -6- T4160(E)(J29)T QUESTION 6 A velocity-compounded two-stage impulse turbine has an average blade diameter of 1,5 m and it rotates at 31,83 r/s. The nozzle velocity is 652,5 m/s. The first row of moving blades has a relative inlet velocity of 515 m/s. The gas leaves the fixed blades at 350 m/s. The second row of moving blades has an inlet angie of 25 °. The gas leaves the second row of moving blades at 75 m/s. The gas flow rate is 10 kg/s. There is 10% loss of velocity across all blades due to friction. 6.1 Use a scale 1 mm = 5 m/s and construct velocity diagrams for the turbine in the ANSWER BOOK. Indicate the lengths of ALL the lines as well as the magnitude of the angles o lagrams., Determine each of the following the velocity diagrams: 6.2 6.2.1 QUESTION 7 8 38 kW to drive a refrigeration plant. The evaporator and - 63 °C 27, 4 °C respectively. The plant converts A compressor req S condenser temperatures: water at 11,3 °C to ice at - The specific heat capacity of t The latent heat of the ice is 334, is 1,91 kJ/kg. K. Calculate each of the following: 7.1 Refrigeration required in kJ to produce 1 600 kg of ice 7.2 Work done in kJ to produce 1600 kg of ice if the actual coefficient of performance is 46 per cent of the ideal coefficient of performance 7.3 Mass of ice in kg produced by the plant in 24 hours TOTAL: Downloaded from hlayiso.com Copyright reserved (10) (9) (5) [20] 100
Downloaded from hlayiso.com Re
(8190046) -- T4160(E)(J29)T FORMULA SHEET Any applicable formula may also be used. ENGLISH GENERAL AFRIKAANS PV = mRT, R=Cp-Cv PV =k PV" =k PV’ =k Q=AU + Av : V, As=m.Cp.In P Vj 1 As=m.R.tn 2h P, Qz=m.Cp. AT OQ=m.Cv. AT Soy = Sg + Cp ln a ny Sie = Sq -Sy S=Sp+xwy fagy = Hg + CP lsu —1,) Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) ENGLISH Days = hy + xh Vv, ws = XV y “2 T1160(E)(J29)T GENERAL AFRIKAANS 2 iy, ~ 1941) Vy = P, Py = hy + xh yy r= Va Ke VB, =x, V. & work done. lende fornnules vir ef verrig (Av) =m.Cp. AT’ xn P, an B K, x4 n-t Pp u-l xn = mR |r, not pe thy Ops) Copyright reserved Downloaded from hlayiso.com Please turn over
Downloaded from hlayiso.com
(8190046) -3- T1160(E)(J29)T ENGLISH GENERAL AFRIKAANS Different formulae for Ferskillende formules work done (Wd) vir arbeid verrig (Av) = area of PV-diagram = area van PY-diagram = work done firsi stage = avbeid verrig eerste | work done second stadium + arbeid ver- stage +... rig tweede stadium + Wa roy = Wa, -Wal, Ay ren — AV, — Avy Want = Qnett A nett = Quest Different for air standard. cies (ASE) Verskillende formiles heat added — heat rejected warmle loegevoeg ~ warmte afgestaan heat added warmte toegevoeg Different volumetric Verskillende volumetriese efficiencies, Oot rendememle, Qpot _ Volune of air taken in _ Fotume lug ingeneem Swept volume Stagvolune _ Volume of free air __ Volume vrytug Swept volume Slagvolume Copyright resever Downloaded from hlayiso.com Please turn over
Downloaded from hlayiso.com
(8190046) -2- T1160(E)(J29)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 NOTE: lf you answer more. required number of qj ie required number of questions, only the ons will be marked. All work you do not want to 5. ALL formulae used:must be writ in down. 6. Show ALL the intermed 7. Use only BLUE or BLACK ink. 8. ALL sketches and diagrams must be done in pencil in the ANSWER BOOK. 9. Write neatly and legibly Downloaded from hlayiso.com Copyright reserved Please turn over pe nn
Downloaded from hlayiso.com
(8190046) ENGLISH Different thermal efficiencies, Oherm. _ Wa heat supplied T1160(E)(J29)T GENERAL AFRIKAANS Verskillende termiese rendemente, Oerm. Ay warnie loegevoeg ; opp , _ RD ' , = — Mei nM rake therm mipjq CV reer ny 5 XW IP ID Mind. therm. = "hind term. WE hind, therm. Inj) CV ind. term. WP "eherm, = __ it, (hs — hw) : _ its as — iw) Merm, ~ 7 mp x CV my, X WW tT; BT Ne =e h-G bk BP RD Nmech, = TP. TD Indicated aleurrendementverhouding - Nind. ther) ind. term. ASE LSR Brake efficiency rat Remrendementverhouding = "brake therm - Trem. term, ASE LSR Bp = 241% RD= 290 60 60 BP= Pyrake mean LANE RD= Lem gen, LANE IP = Py. mean LANE ID = Pad. gem, LANE m ISEC = Lh ISBY = Uleie ID one Myth Moth BSFC = ——— RSBV = bia. BP RD cop=—"! xyw =" r-1 ,-1, RE VE COP =—— KYW =— Wd : Ay P=m.U.Avw D=m.U.Avw Foy =m AV Peaks, =m. AV ¢ Copyright reserved Downloaded from hlayiso.com Please turn over
Downloaded from hlayiso.com
(8190046) ENGLISH _ tits Fs ~ Aw) 5. T1160(E)(J28)T GENERAL AFRIKAANS 2.U Av 2x10? (A, <n) + CP = 210°C, — Ms (hy ~ hy) hv mp x 2257 my X 2257 Nisa. = Wis, Miso, = Miso. Wd poly, AV of : _ Wa Ay Nank, = “O Nrank, = O tr Ream, = 1- 7 h=u+t p¥ orn Cc? sh Uy + HK +> + O- Ba +U + BK ++ = Cc? c2 822 +U2 + Pry +4 Wed Zy + Uy + Phy + 7 tay Copyright reserved Downloaded from hlayiso.com
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA REQUIREMENTS: This question paper consists of yages and 1 formula sheet of 6 pages. Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
8190046) -2- T1350(E(M31)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 e@ required FIVE questions, only the first five | work you do not want to be marked must be 3. stem used in this question 4. 8 of questions must 5. 6. Show ALL the intermediaté:steps. 7. Questions must be answeret 8. All sketches and diagrams must be done in pencil in the ANSWER BOOK. 9. Write neatly and legibly. Downloaded from hlayiso.com
Downloaded from hlayiso.com
8190046) -3- 71350(E)(M31)T NOTE: Answer ANY FIVE questions in this question paper. QUESTION 1 A two-stage, single-acting, reciprocating compressor takes in air at a tempo of 0,4 m/s. The compression index is 1,3. The delivery pressure is 800 kPa. The rotational frequency of the compressor is 550 rimin. The initial pressure and temperature for the low-pressure cylinder are 104 kPa and 19 °C respectively. Conditions for maximum efficiency prevail and free volume is insignificant. Assume R for air as 0, 287 kd/kg.K. Calculate the following: 44 The intermediate (3) 1.2 The volume for th (6) 1.3 The diameter (D) of (4) 1.4 The er required to the mechanical efficiency is 88 (7) [20] QUES] In a boiler piant’e perheater, steam is generated at a press : mperatul 50 °C at a rate of 5 400 kg/h. The dryn ) ate the super-heater is 0,9. The temperatures of thi i ding the economiser are 44,8 °C and 93,5 °C respectively. Th rate of 600 kg/h. The heat value of the coal is 32M fic temperature is 24 °C. Air is supplied at a rate of 15 kg of alr he temperature of the flue gas at the outlet of the economiser is 210 ° heat capacity of the flue gases is 1,045 kJ/kg. K. Calculate the following by using steam tables: 2.1 Efficiency of the plant (3) 2.2 Equivalent evaporation from and at 100 °C per kilogram of fuel (2) 2.3 Heat to the economiser in kJ/kg (2) 2.4 Heat to the evaporator in kJ/kg (3) 2.5 Heat to the superheater in kJ/kg (3) 2.6 Heat to the stack (chimney) in kJ/kg (2) Downloaded from hlayiso.com
Downloaded from hlayiso.com
8190046) -4- T1350(E)(M31)T 27 Draw up an energy balance in kJ/kg fuel, also as a percentage of the total heat. (5) [20] AND/OR QUESTION 3 A compression-ignition engine working on the dual cycle takes in two thirds of its total heat supply at constant volume and one third at constant pressure expansion. The compression is adiabatic. Heat is lost at a constant volume. The following data is applic Intake conditions = Maximum pressure = Compression ratio = (5) (2) (5) (2) (2) (4) [20] QUESTION 4 Air enters a nozzle at a pressure of 3 MPa, a temperature of 480 °C and a speed of 60 m/s. The air leaves the nozzle at a pressure of 600 kPa. The air flow rate through the nozzle is 1,2 kg/s. The expansion from the inlet to the throat takes place with an adiabatic efficiency of 90 percent while the adiabatic efficiency from the throat to the outlet is 85 percent. Assume gamma = 1,4; R = 0,287 kd/kg.K and Cp = 1,005 kJ/kg. K Calculate the following: (10) 41 The thos Witloaded from hlayiso.com
Downloaded from hlayiso.com
8190046) -5- T1350(E)(M31)T 4.2 The exit area in mm? 4.3 The Mach number AND/OR QUESTION 5 A ship is fitted with a turbo-charged two-stroke oil engine, with five single-acting cylinders. The following data is applicable to the engine: Cylinder diameter Stroke length per cylinder Engine speed Fuel consumption 86,5% 101,325 kPa 16°C 0,287 kJ/kg. 5.1 5.2 5.3 5.4 5.5 The volume of air induced per mit 5.6 The swept volume per minute | 5.7 The volumetric efficiency AND/OR QUESTION 6 A two-stage, velocity compound steam turbine has blading designed for an axial discharge of the steam from the second row of moving blades. All the moving blades are 30°. The blade circumferential speed, the nozzle angle and the fixed blade angles are designed for a nozzle discharge velocity of 500 m/s. The velocity coefficient for all blades is 0,9. 6.1 Use a lenghCoiereo arcleach ZaeouraL hd sryas speesoaa construct (8) (2) [20]
Downloaded from hlayiso.com
8190046) -6- 71350(E)(M31)T velocity diagrams for the turbine in the ANSWER BOOK. Indicate the lengths of ALL the lines as well as the magnitude of the angles on the diagrams and calculate the scale. 6.2 Determine the following from the velocity diagrams: 6.2.1 The blade circumferential speed in m/s 6.2.2 The power developed per kg of steam per second in kW 6.2.3 The diagram efficiency 624 The axial thrust in KN QUESTION 7 ween pressure boundaries 479 kJ/kg 462, 8 kJ/kg 110, 2 kJ/kg 51, 6 kJ/kg Specific volume of dry satu 0,168 m*/kg Temperature of the refrigerant i 31°C Temperature of the refrigerant in evap! = -6°C The methy! chloride enters the compress: 's a wet vapour, the condenser as a dry saturated vapour and it leaves the condenser as a saturated liquid with no under- cooling. The actual coefficient of performance is 90,23 percent of the ideal coefficient of performance. The compressor bore size is 0,1285 m; it has a stroke length of 1,2 times the diameter of the piston, a volumetric efficiency of 90 percent and it rotates at 420 r/min. Calculate the following: 7.4 The ideal coefficient of performance and the actual coefficient of performance 7.2 The specific enthalpy of the refrigerant at the entrance to the compressor in kJ/kg and the dryness factor 7.3 The swept Ome orhmcehpesr io ma pbrlarokesthe sweptyolume and (10) (3) (5)
Downloaded from hlayiso.com
(11046012) -1- POWER MACHINES N6 FORMULA SHEET Any other applicable formula may also be used. ENGLISH GENERAL PV, = mRI, Cp-Cy PV=c PY" =c¢ PV'=c O=AU + Wd As=m. Rtn 2 P, OQ=m.Cp. ar Qz=m.Cv. AT 8, ste ; r, =S_+Cp In p Spy =S_— Sp S=Sp 4x8 py T1350(E)M31)T AFRIKAANS tl oe PV PV" =k PVi =k Q=AU + Ay Irs = Pg CD Clon 1.) ° Downloaded fréni hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(11040012) 2 T1350(E)(M31)T ENGLISH GENERAL AFRIKAANS "la, -1941) Figs = hy + We Vou = i Mas = hy + wpe Vys = Vg r= 7 Ve Fis = XV, ¢ Verskillende fornniles vir Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(41040012) -3- T1350(E)(M31)T ENGLISH GENERAL AFRIKAANS Different formulae for Ferskillende fornules work done (Wd) vir arbeid verrig (Ay) = area of P¥-diagram = area von P¥-dicgram = work done first stage = arbeid verrig eerste 1 work done second stadium + arbeid ver- stage b... rig tweede stadium + Waren = Wa, —-Wa, AV net = AY, — AVE Wabyor = Qnett AV ner = Quott Different formu air stondar cies (ASF, Fsigllende fornules vir lugstandaardrende- vente (ESR) heat added — heat rejected __ =1- heat added 77 a xy ( winte loegevoeg Different volumetric Verskillende volumetriese efficiencies, Qt , rendemente, Ovo __ Volume of atv taken in _ Folume lug ingeneem Swept volume Slagvolume _ Volune of free air _ Volume vrylug Swepi volume Slagvolume Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(11040012) -4- T1350(E)(M31)T ENGLISH GENERAL AFRIKAANS Different thermal Verskillende termiese efficiencies, Onerm. rendemente, Oerm. = Wa 7 Ay heat supplied warmie toegevoeg , _ BP , _ RD Tbvake therm. im pis fad Trem term. Mb) g X Www IP iD Tin. therm. > my, ®CV Mind. term. = Whig x WW my (hs — bw) m, (hs — hw) bah hah "Muech Indicated. ency ratio Brake efficiency rat _ "erake therm. ASE _ Trem. term. LSR BP=2n IN 60 BP = Prrake mean LANE IP = Pind. mean LANE Ipc = Eth IP Mm BSFC = £14 BP cop -—11 Ty ~T, cop = & Wd P=m.U.Avw By =m AV; Copyright reserved RD = Prey gan, LANE ID = Pg. gou, LANE ISBy = “bln 1D RSBY = “bib RD 7, 7 -T VE KYW = Av D=m.U,.AYw KVWe= gy =m MW Downloaded from hlayiso.com Please tum over
Downloaded from hlayiso.com
a4 040012) -S- T1350(E)(M31)T ENGLISH GENERAL AFRIKAANS 2.U . Aw Ndia. = Re . ia : =1 + P=PR 2 \7 +1 sop —tts (ty hry) py —ta ly I) mp x 2257 my 2257 _ Wdiso, 3 = AViso Miso. Wa yoty. “iso. AY pol, Wd Av "rank. ~ oO rank. ~ Oo Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(41040012) C2 eZ, +U, + PR, + += +2 QZa +U, + PaVq + o +Wad 71350(E)(M31)T feu gZ,+U, + BM + 5 +05 2 Ly + Uy + RP, wy tay Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE | NATIONAL CERTIFICATE APRIL EXAMINATION POWER MACHINES N6 31 March 2016 This marking guideline consists of 11 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -2- POWER MACHINES N6 QUESTION 1 14 P2= JPL P3 = 104-800 = 288,44 kPa 1.2 1.3 1.4 Vi = Ver/N = 0,4 x 60/550 = 0,04364 m? m = Pi = 104x 0.04364 = 0.05416 kg RT: 0,287x292 V2 = MRT = 0,05416 x 0,287 x292 = 0,01574 m* P2288,44 Lo = Do Vs2 = Vo = 1 D2 2. D2 4 0, 01574 = 1 (D2)5. 4 + L2= D2 = 271,63 mm pyr P = 2 py 22) _] n-1 B 43 Ts = 2x13 104x0,4){ 28844)" _| 03 104 = 95,69 kW “ act Ul Preg a 95,69 0,88 = 108,74.4 Downloaded from hlayiso.com Copyright reserved T1350(E)(M31)T (6) (7) [20] Please turn over
MARKING GUIDELINE QUESTION 2 2.1 At 44,8°C : At 93,5°C : At 1500 kPa SW ptant 2.2 EEO = 2.3 Qzcon = 2.4 At 1 500 kPa: h, = Qaup = 2.5 Qsurme = 3. POWER MACHINES N& hit he 4188 kJ/kg 302 kd/kg & 350°C ch4 = 3148 kilkg nou anny -h) 100 m, xf, j 5400(3 148-188) 100 600x32000 1 83,25% m, (ay _ A) m, x 2257 5 400(3148 ~ 188) 600 x 2 257 11,803 kg. steantkg.. fuel it, Ay _ h) mM, 5 400(392 — 188) 600 1836.4/ / ke hr = 845 kJ/kg and hig = 1 945 kJ/kg hf + xhfg 845 +-(0,9 x1945) 2 595,5 Kilkee m, (A, - h,) my § 400(2 595,5 — 392) 600 19831,5.4/ fig m, (hy = Ay) My 5 400(3 148 — 2 595,5) 600 49725] ike Downloaded from hlayiso.com Copyright reserved T1350(E)(M31)T (3) (2) (3) Please turn over
MARKING GUIDELINE -4- T1350(E)(M34)T POWER MACHINES N6 26 Oness = mCpar = (15 +1) x1,045 (210 — 24) = 3109,92 ki lkg (2) 2.7 Qin (kd 7kg) Qout (Kd /kg) % Qruet = 32 000 | Qecon = 1 836 5,74 Qevap= 19 831,5 61,97 Qsurer =4972,5 15,54 QrLucas = 3 109,92 9,72 Unaccounted = 2 250,08 7,03 32 000 32 0CO 100 (5) [20] QUESTION 3 3.14 P y = Cp/Cv = 1/0,712 = 1,4 3 8 4 - 2 —— B lal NX s 1 _ = 806,26 K y vey f, = Pf + V, La = toa29("°) = 3 674,83.kPa (5) 3.2 . LP, I, = 2 P, _ 806,26x5 000 3674,83 = 1097..K (2) Copyright reserved Downloaded from hlayiso.com Please turn over
MARKING GUIDELINE 3.3 5. POWER MACHINES N6 2 Q.5 ae 1 Qs-4 ~ 3 2 op 1 4 3 wnCvid,—-T,) = 3 mCp(T, - 75) 2x0,712 (1097 — 806,26) = i(7, — 1097) T; 1511,01.K B40 TN r, _ 1514,01x1 7 1097 = 13774.0° 3.6 yt V; O4 = isto 87) 13 615,62K 6 Pn | 8 ASE = Bah _x.,100% Copyright reserved j-— (F, -1,).+ 70 -B) 615,62 -.289 1- . (1097 ~ 806,26). + 1,4 (1 511,01 -1097) Downloaded from hlayiso.com T1350(E)(M31)T (5) (2) x..100%, = .62,47% (4) [20] Please turn over
MARKING GUIDELINE QUESTION 4 41 Te’ = Noone = 90 = Te Pe = Ce = Copyright reserved -6- POWER MACHINES N6 Ga y+) 753 a 1441 627,5K Te) 1 (753-Te) 100 (753 - 627,5) 1 640,05. a 2 \r ra yti 14 od 3000/2 24 1 584,85 kPa R Tc P, 0,287x640,05 1584,85 0.11591. 2.000.Cp(7, — Te) +C,? 2 000:1,005(753 — 640,05) + 60? . = 480,2 mls mVe C 1,2¥0,11591 480,24 289,63 mim? Downloaded from hlayiso.com T1350(E)(M31)T Please turn over
MARKING GUIDELINE 42 T2 = Nowe =~ 85 = V, = 43 Copyright reserved -T- T1350(E)(M31)T POWER MACHINES N6 re P. Y ra P Od 953, 20°)" 3000 415, 43K (i -T;) 08 (Ge-T2) A (640,05 -7,) 100 (640,05 — 475,43) 1 500,12.K 2000.Cp(1, -T,)+C) 2 000x1,005(753 — 500,12) + 60°. =715,46.m/s RT, £, 0,287x500,12 600 0,23922.m? my, C; 1,2x0,23922 715,4 401,26. min? (8) 1,489 (2) [20] Downloaded from hlayiso.com Please turn over
MARKING GUIDELINE QUESTION 5 5.1 BPoo= 5.2 Nimech = IP = 5.3 5.4 5.5 5.6 1 eRAKE THERMAL V. = Copyright reserved -8- POWER MACHINES N6 (P, EACE “60 ras s{“)s0,76) xT 12x5 60 4 687,07kW BP 100% IP 4687.07 | 100% sy 5418, 58.4V _ BP inf | s.xCV 4687,07 } 050 «44 200 3 600 36,36% x, 100% x. 100% 2aNT 60 | Qa 60 399,63 kNin mRT, p 1050 x 9 X0,287(16 + 273) 22. 101325 315,155.03 /min D*xLxNeE © (0,76)° xl,5x112x5 381,063.m? /min Downloaded from hlayiso.com T1350(E)(M31)T Please turn over (4) (2) (3)
MARKING GUIDELINE -9- POWER MACHINES N6 5.7 V, Tho. = 7, 20% - 315,155 1 9% 381,063 = 82.70% QUESTION 6 6.1 T1350(E)(M31)T (2) {20} cwT = 48,1 cm ai,= 17° pai = 30° (— Bi,= 30° Ri ¥ ¥ cfe = cae= 170m os : cri = 39cm | of = igem i> Cars ae 2° O75 lcs L m TT owT = 6,4 cm | | 6.2 6.2.1 U=3x 36,5 = 110 mis 6.2.2 P = m.u.CwT = 1 x 110 (660,65 + 233,6) =98,37 kW 6.2.3 _ 2UCw, (Cai,)° 21 10(660,65 + 233,6). = 00% x, 100% = 78,69% Downloaded from hlayiso.com Copyright reserved (10) (2) (3) (3) Please turn over
MARKING GUIDELINE -10- T1350(E)(M31)T POWER MACHINES N6 6.2.4 Faxial = m{(Cfir — Cfer) + (Cfi2 — Cfez) = 1[(5,41 - 5) +(1,9- 1,7) = 22,27 N (2) [20] QUESTION 7 7.4 Ideal C.0.P 9 = —*_ P(kPa ”T2=T1 267 04-267 = 267 a7 = 7,216 ity Actual C.0.P = nx C.O.P 51,6 110.2 hi 4928479 (kak) h(kJ/kg) = 0, 9023 x 7,216 =6,511 (3) 720 C.0.p =e C.0.P = (he = hn) = hi ~he 6,541 = (479-1) = hi -110, 2 3118,769 + 110,2=hi +6511 32.28,965 hi = TSAL = 429,9 kJ/kg ha = hs+ x1(ha hs) _bi-he aap 546 age _ MI ecns « Genemmse ~ aia 7 292 (5) Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE “11- T1350(E)(M31)T POWER MACHINES N6 7.30 yy=S@b = Ep*x1,20 _iganD® .i2unx(oazee s a = 0,002 m/s Vs= 0 062 420 _ 0, 014 mis oo Ve = Vex "va = 0,014 x 0, 9 = 0, 0126 m/s (5) 14 Vie x1.Vgi = 0, 92 x 0,168 = 0,155 mv/kg a Ye _9,0126 _ : m = | Sass x 60 = 4, 88 kg/min (4) 75 Po = mr (ho- hi) = “2° (479 - 428, 9) = == (49, 1) = 4kdis Pm = Pc / Nec “is =5 kW (3) [20] TOTAL: 100 . Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA --71330(E)(N26)T NOVEMBER EXAMINATION © NATIO! SER \ POWER MACINES N6 (8190046) 26 November 2015:(X-Paper) “9:00-12:00 REQUIREMENTS: Steam Ti (BOE 173) - Calculators t This question paper consists of 7 pages and 1 formula sheet of 6 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -2- T1330(E)(N26)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACINES NG TIME: 3 HOURS MARKS: 100 NOTE: IF you answer more than th quired number of questions, only the required number of questions willbe marked. All work you do not want to be marked must be, clearly crossed out. this question 8. All sketches and diagrams must be-done in pencil in the ANSWER BOOK. 9. Write neatly and legibly Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) QUESTION 1 -3- T1330(E)(N26)T 510 kg of gas per minute leaves the velocity compounded, two-stage, impulse turbine with a relative velocity of 210 m/s. The moving blades rotating at 3 220 r/min have an average diameter of 1 038 mm. The inlet and outlet angles for all the moving blades are the same. The velocity of flow at the turbine exit is 105 m/s. The velocity coefficient for all the blades is 0,96. 1.41 Use a scale of 1 cm = 50 m/s and construct velocity diagrams for the turbine in the ANSWER BOOK. Indicate the lengths of ALL the lines as well as the magnitude of the angles-on'the-diagrams. (10) 1.2 Determine from the velocity diagrams: 1.2.1 The magnitude, of the moving blades angles (1) 122. the megnitude ofthe : rigle (1) 423° The magnitude of th (1) The magnitude of the fixed blades inlet angles (1) he nozzle velocity of the gas in m/s (1} locity of the gas leaving the first stage in mis. a (1) 1.2.7 osity of the gas leaving the fixe blades in mis (4) 128 The axial thrust developed in the turbine in Nis (1) 1.2.9 The power deve sped by the turbine in KW 2 Copyright reserved Downloaded from hlayiso.com Please turn over
(8190048) -4- T4330(E)(N26)T QUESTION 2 A two-stage, double-acting, reciprocating compressor takes air in at a pressure of 100 kPa and a temperature of 21°C at a rate of 34 200 cm*/stroke. The clearance volume for both stages is 4% of their stroke volumes. The volumetric efficiency for the low-pressure cylinder is 95% and for the high-pressure cylinder 96, 5%. The pressure ratio for the low-pressure cylinder is 3, 8:1 and for the high-pressure cylinder 3, 5: 1. The intercooler reduces the air temperature by 96 °C. The index (n) for compression and expansion for both stages is 1, 34. The rotational frequency of the cormpr. is 320 r/min. Take R for air as 0,287 kJ/kg. and Cp as 1 08 kJ/kg. K. “ Calculate the following: 2.1 r volume and the clearance volume for the 2.2 niet, the absolute ery temperature 2.3 ffective swept gh-pressure 24 QUESTION 3 Dry saturated steam at a pressure ’o with a negligible velocity. At the throat the pressure of the steam sieam is 96% dry. At the exit the pressure is 340 kPa, the actual dryness factor is 0,94 and the isentropic dryness factor is 0,936. ers a convergent-divergent nozzle ‘a, the diameter is 50,82 mm and the Calculate by using steam tables only: 3. The specific enthalpy of the steam, the velocity in m/s, the specific volume and the area in mm? at the throat of the nozzle as well as the mass flow rate of the steam in kg/s 3.2 The actual specific enthalpy, the isentropic specific enthalpy at the nozzle exit, the overall efficiency of the nozzle and the reheat factor 3.3 The velocity of the steam in m/s, the specific volume and the area in mm? at the nozzle exit Downloaded from hlayiso.com (6) (2) [20} (9) (7) (4) [20] Copyright reserved Please turn over
(8190046) -5- T1330(E)(N26)T QUESTION 4 A unit mass of air in a cylinder is compressed adiabatically from an initial pressure and temperature of 99,3 kPa and 62 °C respectively to one eighteenth of its original volume. Heat is then added at a constant pressure while the temperature increases by 1 224,2 °C. The air is then expanded adiabatically to its original volume. The cycle is completed by cooling the air at constant volume to the initial conditions. Take gamma for air as 1,4 and Cp as 1,008 kJ/kg. kK. Calculate the following: 41 The missing pressures in kPa and the absolute temperatures at the principal points 4.2 The heat received, the heat rejected and the work done in kJ/kg of air 4.3 The thermal efficiency QUESTION 5. A steam- boiler plant supplies 13 300 kg of superheated steam per nour, at a pressure of 2,5 MPa and a temperature of 260 °C to a turbine. : erheated steam is 2,93 Kuikg, K. The specific heat capacity of the:s The feed water enters the econiom to 124,7 °C. Fuel with a calorific value of 31; The evaporator consumes 66,4539 The moisture in the flue gases car 937% of the.Supplied heat away through the chimney. e The pressure at the chimney base is 100 kPa and the temperature is 100 °C. The temperature in the boiler room is 20 °C.» The heat loss unaccounted for is 8,545% of the supplied heat. The specific heat capacity of water is 4,2 kJ/kg. K The specific heat capacity of the dry flue gases is 1,045 kJ/kg.K. Calculate by using steam tables only: 5.1 The specific enthalpy of the superheated steam, the thermal efficiency of the plant and its equivalent evaporation from and at 100 °C 5.2 The dryness factor of the steam entering the superheater 5.3 The mass of the moisture in the flue gases per kg of fuel, the percentage of the heat supplied carried away by the dry flue gases and the air-fuel ratio Downloaded from hlayiso.com (11) (2) [20] (8) (4) (8) [20] Copyright reserved Please turn over
(8190046) -6- T1330(E)(N26)T QUESTION 6 A four-cylinder, four-stroke petrol engine operating on the Otto-cycle principle develops a brake power of 72 kW at 3 000 r/min. The ratio of the cylinder volume to the clearance volume is 8,5 :1. The initial temperature of the cycle is 46 °C. Heat is added at a rate of 1 029,82 kJ/kg of air. The brake mean effective pressure is 800 kPa. The index(n) for compression and expansion is 1,32. Take gamma for air as 1,4 and Cv as 0,718 kJ/kg. K. Calculate the following: 6.1 The swept volume, | cylinder in cm’. (7) 6.2 (5) 6.3 The value of the characteris airused © (5) 6.4 per kg of air (3) [20} QESTION 7 A vapour—compressio operates between temperal The compressor has a pis volumetric efficiency of 89% and. The wet vapour at the compressor. The superheated vapour at the coi 1,15 kd/kg.K. e The actual coefficient of performance of i The following are extracts from the methy! chloride tables: Saturation Specific Specific Specific entropy temperature | volume (m%/kg) enthalpy(kJ/kg.K) (kJ/kg.K) CC) Vapour (vg) Liquid (hf)_|_ Vapour (hg) | Liquid (sf) | Vapour (sg) 4 0,058 54,7 463,8 0,217 8 1,738 4 36 0,189 418,3 480,7 0,438 2 1,610 4 Calculate the following: 71 The dryness factor of the refrigerant at the compressor inlet, the specific enthalpy of the refrigerant before compression and after compression, the temperature of the refrigerant after compression and the degree of the superheat. Downloaded from hlayiso.com (10) Copyright reserved Please turn over
(8190046) -7- T1330(E)(N26) T 1.2 The specific entropy of the refrigerant after compression and after throttling. (5) 7.3 The swept volume of the compressor in m*/h, the volumetric flow of the refrigerant in m@/h and the mass flow rate of the refrigerant in kg/h. (5) HINTS: (i) Ta(sa-sb) = ha - hb (ii) s after compression = s of saturated vapour at 36°C + Cp.In [T after compression ~ T in condenser] [20] TOTAL: 100 Downloaded from hlayiso.com Copyright reserved
(8190046) -1- T1330(E)(N26)T FORMULA SHEET Any applicable formula may also be used. ENGLISH GENERAL AFRIKAANS PY, = mRT, R=Cp-Cy PV—c PYV=k PV" =¢ PV* = PV'=c PV’ =k Q=AU +Wd* = AU + Ay Qz=m.Cp.AT Q=m.Cv. AT + T, Syn = Sg + Cp in —s Ss Spe =Se— Sy S=S, +x yp Poy = Fig + CP (lsu ~1,) Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -2- T1330(E)(N26)T -1 7 (hy, 1941) Aus = hy + XN fy Poy = P Ing = hy + xIpy Si [7 Fans =F g atthe Pus = y ia Foa=P xh Different formulae foi work done (Wd) , a-l Verskillende formules vir aybeld yerrig (Ay) ” mT; (rye) -1 n-t Downloaded from hlayiso.com Copyright reserved Please turn over ( I
(8190046) Be T1330(E)(N26)T Different formulae for Verskillende formules work done (Wd) vir arbeid verrig (Ay) = area of PV-diagram = area van PV-diagrain = work done first stage = arbeid verrig eerste + work done second stadium + arbeid ver- stage +... rig tweede stadium + WA yo = Wa, —Wa, AV = AV, — AVE Wanete ~ Qnett AV nett = Qnett Verskillende formules ir lugstandaardrende- Different formulae for. air standard efficien: cies (ASE) -1 warmte toeg _ heat added ~ heat rejected _ heat added war Verskillende volumetriese rendemente, O,o1 Differem volumetric efficiencies, Oot __ Volume of air taken in __ Volume lug ingeneem Swept volume Slagvolume __ Vohune of free air __ Volume vrylig Swept volume Slagvolume Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) Different thermal efficiencies, Oherm. Wd eat supplied T1330(E)(N26)T Verskillende termiese rendemente, Oterm. _ Av warmite toegevoeg BP _ RD Nevake therm. = Mp i9 CF "rem term. = My) x IP ID Nind, therm. = ary Vind. ierm. = my ts *CV My s XWW _ an, (As — hw) hem = m, (hs — hw) Therm. mp XC term. iiiy X WwW 7 wack 4 Be G _B-E eR [2 Me =p ri 2~ Fi vend - Ly 27£ BP Tech. = TP. Indicated efficiency ratio = Nind. (hevin: ASE Brake efficiency ratio ndementverhouding Remrendementverhouding _ "brake therm _ "rem. term. Be ASE ESRe* Ti : L BP=2n IN RD =2n NV 60 : 60 BP = Pyrate mean PANE “RD = P, LANE IP = Pind. mean VANE spc = EL P pspc = "Eth BP cop = Ty - 7, RE cop - ke Wal Pa=m.U.AVw Fy, =m. AV ¢ Copyright reserved rem gem. ID = Fa. gem. LANE i ISBY = "bin ID RSBV = bl RD t tT -T KVW = xvw © Ay D=m_.U Aw Fags, = Vp Downloaded from hlayiso.com Please turn over
(8190046) ye Ita Ue hy) my x 2257 Wa, Tiso, = Wa aa poly. Wd rank. ~ Oy Copyright reserved = AVigo, Nisa. = A ¥ poli. n Ay rank. > Q L; Nearn, = 1 7 h=ut pV Downloaded from hlayiso.com T1330(E)(N26)T Please turn over
(8190048) 6 2 gh, + RK +S +Q= c 82, + Uy + PyVo + Wd T1330(E)(N26)T 2 Bh, +U + AY, +Lag- 2 BZ, + Uy + PF + > + Ay Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA AS MARKING GUIDELINE NATIONAL CERTIFICATE NOVEMBER EXAMINATION POWER MACHINES N6 26 NOVEMBER 2015 This marking guideline consists of 8 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -2- T4330(E)(N26)T POWER MACHINES N6 QUESTION 1 i Us a EM = WlyozeNar20) oo Zo i ts ba ‘5 éF ut ms BEih mm | act Bey Bea ode, fe, 30° hA2.0h 2 Q2? P2- 3K, = 16,77 beleg, Pe, = 42,9° HES. Cad. 111, Faafs fag. Coe, = 346, Sint yp PQd Ae, > 90,5 aa] s bag, Kays m| Ci Cfe,) } (Che, fe, ot 18 [0 5 b4 Be) 4 lara aphe Y (Ms Mu Cw, = 8 SKIS (4e48 4 34,5) 487 744 Rie MW, “ (io) Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -3- POWER MACHINES N6 QUESTION 2 P 2.1 2.2 2.3 2.4 Nvott = aol x 100% Vst = £2 x 100% nol 34 200 x10°9/0,95 T1330(E)(N26)T 0,036 m%/stroke V4 = Voit Vor = Vor + 0, 04 Vs, LP = 1,04 Vsi & = 1,04 x 0,036 = 0,03744 mstroke Vet = 0,04 Vs1 = 0,04(0,036) = 0,00144 mstroke T2 = T2- reduction = 412,531 - 96 = 316,531 K peed T3=T2(E)"a = 316,531 (2) = 434,974 K , . = Pivel ye = 100x008 | 359.0 = 25,94 kg/min RTL G, 287x294 Vel _ 9685571 nya 0965 Veo = =: 0,04 10 041,006 = 401,64 cm? Ve2 = 0,04 vs2 = 0,04 x 10041,006 = 401,64 om? Qin = mCp(T2- T2) = 2% x 4,008(96) = 41,836 kj/s Downloaded from hlayiso.com Copyright reserved (2) [20] Please turn over
MARKING GUIDELINE -4- T1330(E)(N26)T POWER MACHINES N6 QUESTION 3 3.4 At900kPa: hi =hg=2773 kJ/kg At 490 kPa: hfe = 637 kJ/kg, hige = 2 110 kd/kg , Voc = 0,3819 m3/kg he = hfc + x hige = 637 0,96(2110) = 2 662,6 kJ/kg Cc =,/2000(ha — he) = .f2000(2773 — 2662.6) = 469,894 mis Vc = X Vg = 0,96 x 0,3819 = 0,3666 m3/kg Ac =~ De? = © (50,82)? = 2028,426 mm? ACK 2028.426 x10—6x469,894 = Sh = a = 2,6 kg/s Ve 0,d666 m (9) 3.2 At 340 kPa : hfs = 580 kJ/kg ,hfge = 2150 kd/kg ,Vga = 0,5385 m/kg hz = hz + xq hfge = 580 + 0,94(2150) = 2601 ku/kg he = hf, + x hfge = 580 + 0,936(2150) = 2 592.4 ki/kg Moveran =( ht — ha)/( ht — he’) = (2773 -2601)/(2773 — 2592,4) = 95,238 % % reheat = 100 — 95,238 = 4,762 % OR 0,04762 (7) 3.3 C2 =,/2000(h1 — h2) =./2000(2773— 2601) = 586,515 m/s V2 = XaVge2 = 0,94(0,5385) = 0,5062 m3/ kg ame Aa = C2 = 2,6<0,5062 x 10° 586,515 = 2243,967 mm? (4) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -5- POWER MACHINES N6 QUESTION 4 41 4.2 43 Po = P3=Py (2) = 99, 3 ()!4 = 5 679,77 kPa T= 11 (2) = 335 (#8)°4= 1 064,52 K Ts = Te +1224,2 = 1064,52 + 1224,2 = 288,72 K But V2 = V3 T2 Ts (S)= we (2288,72)/(1064,52) = 2,15 23, =. or 235 T1330(E)(N26)T P4 = P3 ey" = 5679,77 = al = 289,981 kPa Ta = (22) = (e228) = 978,284 K Q2.3= mCp(T3— T2) = 1x1,008(2288,72 — 1064,52) = 1 233,994 kJ/kg But y = Cp therefore Cv = Co Cv ¥ Qs1 = mcw(Th — Ta) = 1x(=*)(335 -978,284) = - 463,164 KJ/kg WD = Qreo - Qrej = 1233,994 — 463,164 = 770,83 kJ/kg Mine = Oe) x100% = WD/Qrec = 770,83/1233,994 x 100 % = 62,466% Downloaded from hlayiso.com Copyright reserved (11) (2) [20] Please turn over
MARKING GUIDELINE -6- T1330(E)(N26)T POWER MACHINES N6 QUESTION 5 5.1 At 2500 kPa:hf = 962 kJ/kg, hfg = 1839 kJ/kg ,jhg = 2801 kJ/kg & tss = 223,9°C At 51,1°C : hiv = 214 kJ/kg & at 124,7 °C : hfe = 524 kJ/kg Nes = hg + Cp (tes ts ) = 2801 + 2,93(260 - 223,9) = 2 906,773 kJ/kg 2906,773 -212° nn= ms (ALY x 100%= 13300 (TE) 00m = 81,211% maf xa _ hse—kfwrl) _ 2506,773—214 = EE = ms Cr) = 13300 ( 140082257 } 11,334 (8) 52 - (cetetrerare) Nevap = Ms infest xhfg = [Neves (72) + hfwe— hf] / hig = [0,68453 — + 524 962]/1839= 1765,4416/1839 13300 = 0,96 (4) 5.3 At 100 kPa & 100 °C: hss = 2676 kJ/kg tesa -C pwd: Pmois = Mm [=—SEwae?y pommolstx ce ] = O.O493Fx31500 = 0,6 kg/kg fuel tese—Cpwtta) 2676—4.2(20} Mm = n dry flues = 100% - F)piant - Nmois - Plunaccounted = 100% - 81,211% - 4,937% — 8,545% = 5,307 % = pee ues ier 4 m -1 Cpglata) m O,OS307xS 1500 =a 06-1 1,045 (100-203 = 19,596:1 (8) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -7- POWER MACHINES N6 QUESTION 6 6.1 P pp = Pate et Vs = LA= Se PCE 6G 7208 6 = Sanoarnes X10 BOs 2600x5 = 900 cms 2 Vo=V3=Vo = ta = 8 = 120 cm a T1330(E)(N26)T 8.5- Vi =Vs + Vc = 900 +120 = 1 020 cm? 6.2 T= 7; (4)"" = 319 (28% = 632,71 K Qe3 = mCv(T3— T2) Ts= S347) = MBS + 632,71 = 2067 K mcy 140,718 Ta= Ts(2)" = 2067 (2.)9# = 1 042,14 K V4. 6.3 Cp = y.Cv = 1,4. x 0,718 = 1,0052 kJ/kg.K R = Cp — Cv = 1,0052 - 0,718 = 0,287 kJ/kg.K WD a 2RscacT2+T1) _ ixo2g7[2oe7—a04214-692,714515) aml O32 = 637,81 kJ/kg 64 Q=WD + mCv(T2 ~- T1) NRC TL FZ) = BA. + mCu(T2- 71) = feoser(si9—63271) 4x0,718(632,71 - 319) 0.32 = - 56,115 kJ/kg Downloaded from hlayiso.com Copyright reserved (5) (3) [20] Please turn over
MARKING GUIDELINE -8- T1330(E)(N26)T POWER MACHINES NG QUESTION 7 P 54,7 118.3 463.8 4... 480,7 4 8 2 g § Se & 7A Vegi O,0851 X == = 0,98 Ve nse hy = he +x1(h7-he) = 54,7 +0,95(463,8 - 54,7) = 443,345 kJ/kg = RE _ bh1i-bs COP = wo hz-h1 _ hi-hs _ 443,345~118,3 he =hi + cop = 443,345 + “aS 519,808 kj /kg he = hatCp(T2 — Ts) 2-h3 i. 519,9D8--280,7 T2 =T3+ cp wis = 309 + = 343,007 K Superheat = 343,007 ~ 309 = 34,007 °C 0.2 S2= Si =S3 + Cp.inS =1,6104+1,15.In= 2 = 1,7305 kl/kg Ss = Sy - “288 =1,7384 — T1 463,8-118,3. 269 = 0,454 k] /ke 7.3 Vs =f D¢L = 3 (0, 098)? x 0, 105 x 340 x 60 = 16,157 m3/n Vr = Nvo.Vs = 0,89 x 16,157 = 14,38 mh mr = t= 2838 = 260,98 kg/h Wei G,0554 TOTAL: Downloaded from hlayiso.com Copyright reserved (10) (5) (5) [20] 100
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA ponsoo0eca T1300(E)(J22)T AUGUST EXAMINATION REQUIREMENTS: Steam Tables (BOE 173) ‘Calculators may be used “This question paper consists of 7 pages and 1 formula sheet of 5 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -2- T1300(E)(J22)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACINES N6 TIME: 3 HOURS MARKS: 100 NOTE: Hf you answer more than the required number of question: i required number of questions will be marked. All work you'do not\want-to be marked must be clearly crossed out. INSTRUCTIONS AND INFORMATION 1. Answer any FIVE questions. ; 2. Read ALL the questions carefully... 3. Number the answers according paper. ‘s 4, Questions may be be kept together. 6. ALL formulae uged mus written down. 6. Show AL ‘i e interme jate steps. 7. { s-must be answered in blue or black ink. 8. “all Sketches and diagrams must be done in pencil in the ANSWER BOOK. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -3- T1300(E)(J22)T Answer only FIVE of the seven questions. QUESTION 1 A two-stage, single-acting, reciprocating compressor delivers 18 kg of air per minute. The compression index and expansion index are both 1,34. The delivery temperature is 235,227°C. The swept volume for the low-pressure cylinder is equal to 25 times its. slearance volume. The rotational frequency of the compressor is 9,6 r/s. The pressure ratio for the low-pressure cylinder is 4 : 1 and for the high Pressuie cylinder 3, 8: 1. ae a The clearance volume for the low-pressure cylinder is 1 200 cm?yi2e : The initial pressure and temperature for the low-pressure cylinder are 95: KPa, and 24° c respectively. The volumetric efficiencies for the low-pressure and high-pressure cylinders are equal. Take R for air as 0, 288 kJ/kg.K and Cp as 1, 008 kJ/kg Calculate the following: 14 The absolute adiabatic temperature ) “the air after-compression in the low- pressure cylinder, the absolute” temperatur after’ intercooling and the heat absorbed by the intercooler i in 1.2 The power required to drive the comp! 1.3 The swept volumé in volumetric efficienc: “effective swept volume in m/s and the r the. low: pressure cylinder. (3 x 2) 1.4 The effective swept vol n ‘m/s and the swept volume in m®/cycle for the (2x2) Downloaded from hlayiso.com Copyright reserved (5) (6) (6) (4) [20] Please turn over
(8190046) ~4- T1300({E)(J22)T QUESTION 2 A steam-boiler plant, generating superheated steam at a pressure of 3 MPa and a temperature of 350°C, was equipped with an air preheater to improve its efficiency. Tests on the plant revealed the following information: The mass of combustion moisture formed remained unchanged. The enthalpy of the steam generated increased to 3 138 kJ/kg steam due to a slight increase in temperature. The rate of evaporation of steam improved from 77 400 kg/h to 78 690. kgf The feed-water temperature remained unchanged at 132, 4°C. The boiler room temperature remained unchanged at 20°C. The mass of coal burnt per hour remained unchanged at. value remained at 28,8 MJ/kg. The specific heat capacity of the flue gases remained at.1,045 The specific heat capacity of the water remained at 4,2 kJAG. K The air supplied per kg of coal burnt decreased from 34) kg. G} The temperatureidf the flues at the chimney base" decrea mMi250°C to 150°C. The pressure of the flues at the chimney base:femained un hanged at 150 kPa. The heat lost in the combustion moi ure be! re. fitting ihe air preheater was 1 444,5kJ/kg fuel burnt. 600. kg ahd its calorific Calculate by using steam tables only:,_ 21 2.1.1 The mass. ofithe.combusti oisture formed in kg/kg fuel. t inthe combustion moisture after the air preheater was fitted in Jikg fugl. 2.2 2.2.1 The mass: cof t! ary flue gases formed in kg/kg fuel and the energy ed carried awa by it in kJ/kg fuel before the air preheater was fitted. 88'of the dry flue gases formed in kg/kg fuel and the energy atried away by it in kJ/kg fuel after the air preheater was fitted. “, The thermal efficiency of the plant before the preheater was fitted. The thermal efficiency of the plant after the preheater was fitted and the increase in the efficiency. 2.4 Draw up a heat balance in kJ/kg fuel and as a percentage, after the’ air preheater was fitted, to determine the percentage heat loss unaccounted for. Downloaded from hlayiso.com (2) (3) (3) (3) (3) (4) [20] Copyright reserved Please turn over
(8190046) -5 T1300(E)(J22)T QUESTION 3 The volumetric compression ratio of a single cylinder engine operating on the Otto cycle principle is 9: 1. The compression and expansion index are equal. The pressure after combustion is 18,18 times the pressure after expansion. The heat rejected during the exhaust stroke is 207,502 kJ/kg of air. The temperature at the beginning of the compression stroke is 38°C. Take R for air as 0,287 kJ/kg.K and Cv as 0,718 kJ/kg.K. Calculate the following: 3.1 The index for compression and expansion. 3.2 All the missing absolute temperatures at the principal Bol 3.3 The heat received during combustion in kJ/kg 3.4 The heat rejected during compression in kik 3.5 The work done by the engine in kJ/k 3.6 The value of gamma and the air.siandard éfficiency. of the engine. QUESTION 4 ssure, of 1 MPa ‘and a temperature of 230°C enters a it leaves at a pressure of 200 kPa. e inlet’ to the exit is 90% of the isentropic enthalpy Superheated steam at a convergent-divergent nozzle ai The overall enthalpy drop fro! drop due to friction. At the throat the ar a is 2854 12 mm, the velocity of the steam is 500 m/s, the pressure is 540 kPa, the steam’temperature is 164,4°C and the specific heat capacity 18:2;5 kJ/kg. K. The isentropic enthalpy drop through the nozzle is 303 kJ/kg steam. The indéx(n) for superhéated steam is 1,3. Ignore the inlet velocity of the steam. y U ing steam tables only: 44 The specific enthalpy of the steam at the throat and at the inlet. 4.2 The specific volume of the steam at the throat and the mass of steam flowing in kg/s. (2x2) 4.3 The actual specific enthalpy drop through the nozzle, the actual specific enthalpy, the velocity in m/s, the actual dryness factor, the specific volume and the area in mm’ at the exit of the nozzle. (5 x 2) 44 The Mach number. copyrightresevea 2 OWNloaded from hlayiso.com (3) (4) [20] (5) (4) (10) (1) [20] Please turn over
(8190046) -6- T1300(E)(J22)T QUESTION 5 The clearance volume of a single-cylinder engine operating on the dual cycle principle is 300 cm. The compression and expansion index are both 1,35. The engine absorbed 1 148.8 kJ of heat per kg of air. The volumetric expansion ratio is 6, 4: 1. 40% of the heat is absorbed during constant volume combustion and the remainder during constant pressure combustion, The temperature at the beginning of the compression stroke is 40°C. The clearance volume is one fifteenth of the swept volume. Take gamma for air as 1,4, Cp as 1,005 kJ/kg.K and Cv as 0,718 kJ/kg.K. Calculate the following: 5.1 The swept volume and the missing volumes at the { 6.2 The missing absolute temperatures at the pri ips 6.3 The thermal! efficiency of the engine. 5.4 The work done by the engine in kJikg QUESTION 6 A velocity compounded, _.two- tage pulse “turbine was designed for an axial discharge. , The inlet and outlet angles oft inst tow of moving blades are both 25°. The relative velocity at outlet from the first stage is 490 m/s. The exit angle of the: fixed blade is Ar’. The gas flow rate is 20, kg/s. There is a% loss of velogi ‘oss all blades due to friction. 610 ks Use a iGth’ ‘of 40 mm for the average blade velocity and a length of 22 mm . for the velocity of the gas leaving the turbine and construct velocity diagrams “for the turbine in the ANSWER BOOK. Indicate the lengths of ALL the lines as ell as: the magnitude of the angles on the diagrams and calculate the scale. Detéimine the following from the velocity diagrams: 6.2 6.2.1 The nozzle angle. 6.2.2 The inlet angle for the second row of moving blades. 6.2.3 The outlet angle for the second row of moving blades. 6.2.4 The angle of the gas leaving the first stage. 6.2.5 The nozzle velocity in m/s. Downloaded from hlayiso.com Copyright reserved (4) [20} (10) Please turn over
(8190046) -7- T1300(E)(J22)T 6.2.6 The velocity of the gas leaving the turbine in m/s. (1) 6.2.7 The average blade velocity in m/s. (1) 6.2.8 The power developed by the turbine in kW. (3) [20] QUESTION 7 A vapour-compression refrigerating plant, using methyl chloride as a_ refrigerant, operates between temperature limits of -10°C and 34°C. f The refrigerant is a wet vapour before compression with a specif 452,394 kJ/kg. 4 After compression the refrigerant has a temperature of 66°C. The refrigerant is undercooled.by 5°C in the condenser, The flow rate of the refrigerant is 6 kg/min. The plant must produce ice at -4°C from water at 16°C. The latent heat of fusion of ice is 336 kJ/kg. The specific heat capacity of ice at -4°C is 1,9 kJ/kg. K The flow rate of the cooling water is 19,2 kg/min. _ The specific heat capacity of water is 4,187 kJ/kg: K> The refrigerant is 15,1% dry after throttling. . At -10°C: Specific enthalpy of saturated liquid : 45 Adi g. Spevific enthalpy of dry saturated vapour Specific entropy of saturated liqui id = 0,183 7 and the specific entropy at the compressor inlet and the t capacity of the superheated vapour. (8) The ‘specific enthalpy after compression, the specific enthalpy after emperature of the cooling water in °C. (4x 2) (8) 7.3 The mass of ice in kg produced by the plant every 12 hours. HINT: s after compression = s of saturated vapour at 34°C + Cp,In (T after compression + T in condenser) (4) [20] TOTAL: 100 Downloaded from hlayiso.com Copyright reserved
(8190046) POWER MACHINES N6 FORMULA SHEET “1 71300(E)(J22)T Any applicable formula may also be used, ENGLISH GENERAL AFRIKAANS PY, =mRi, R=Cp-Cyv -P ve cy PV=c PV" =c PV’ =c Q=AU+Wa As As As Q T,, Soy = So +Cp In St su g P L _ ASS OQ= =am.Cyv. AT my) Cy In Pcpan es wR Mi PB =m.Cy in j =m. Cp tn 12 1 =m. Rin Hh 2 m.Cp. AT Ss fe = Sy ~ Sp S= SH Sp txSx + CP lsu = 1,) =h Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) ENGLISH Hyg = Np + Xryy a ws =x, 2 T1300(E)(J22)T GENERAL AFRIKAANS aN joan = A____ hyp = hp + xh Pou P,, ns ‘f + XN pa teile Bas = XV, Different formulae for work done (Wd) ‘illende formules vir arbeid verrig (Av) Copyright reserved Downloaded from hlayiso.com Please turn over
(8190046) -3- T1300(E)(J22)T ENGLISH GENERAL AFRIKAANS Different formulae for Verskillende formules work done (Wa) vir arbeid verrig (Av) = area of PV-diagram = area van PV-diagram = work done first stage = arbeid verrig eerste | + work done second stadium + arbeid ver-& stage +... rig tweede stadium + Wa new = We a, ~ Wa, Waren = Quett Verskillende formules ir lugstandaardrende- mente (LSR) Different formulae for air standard efficien- cies (ASE) te, -D+7? @ DI _ heat added ~ heat reje x heat added: warmie toegevoeg ~ warmte afgestaan warmte loegevoeg Verskillende valumetriese rendemente, Oot Different volumetr _ Volume lug ingeneem Slagvolume _ Vohune vrylug Swept volume Slagvolume Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) ENGLISH Different thermal efficiencies, Oherm. Wa 7 heat supplied BP Tevake therm. ~ Mp jy % CV IP ind therm. = mp7,xCP _ nm, (hs — hw) Therm. = “mp x CV GENERAL T1300(E)(J22)T AFRIKAANS Verskillende termiese rendemente, Oerm. 7 Ay warmie toegevoeg 1 _ RD rem tera, Mpis % WH ind. term. ~ ° in tbls WW BF IT Ne BP Tnech, > TP. Indicated efficiency ratio _ ind. therm. ASE Brake efficiency ratio Ty -Ty B-T, i dikateurrendementverhouding —_ Flind. term. LSR Remrendementverhouding = "brake therm. _ Trem. term. ASE ESR Bp 27% Foor RD =27 7 60 IP = Prraviivean Ee ID = Ping, gen. LANE isk Lh Ispy = Moth ID MELD. Myth BSFC = a RSBV =—22" BP RD T, CoP == KYW = fh -T, hh cop = R® xvw == Wd Ay P=m.U,Avw D=m.U.A¥w Fay om. AV, Foy, =n AV Copyright reserved Downloaded from hlayiso.com Please turn over ‘
(8190046) ENGLISH ‘a. Drank, = ree r+ BY ++ Q= BL + Ug + Poy +2 oma Downloaded from hlayiso.com Copyright reserved -5- T1300(E)(J22)T GENERAL AFRIKAANS C, = 2x10 (Ay —h,) + C2 Cy = J2x 10? (y — fy) + CP C, = 2x10 xCy G EV = ms (Ay ~hy) My ¥ 2257 Ay, Niso. = 180. AV poli, Ay Drank, = Oo L; Near, = 1 ~ ra h=ut pV Ce eZ, +U, + BV; + Oe Cc B2y + Uy + Py top Ay
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE =| NATIONAL CERTIFICATE AUGUST EXAMINATION POWER MACHINES N6 22 JULY 2015 This marking guideline consists of 9 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -2- T1300(E)(J22)T POWER MACHINES N6 Candidates must answer only FIVE questions. QUESTION 1 Pp 14 aoe os To = 1: (2) = = 297 (4) = 422,2K = psy ES L oe - Ta=T3(=) = = 508,227 Gas" = 362,2K y Qin = mCp (T2-Ta) = 2x1,008 (422,2-362,2) = 18,144 kis 6) 120 Pe = ean (TUE ~ 1147 AD = RESO (297 [(4)-= — 1] +362, 2[ (3,2)-" — i]} = 92,358 kW. : (5) 13 Ver = 25Vs1 = 25x1200 =30000cm? = 30 000 x 10 m?= 0,03 m® Pi Ve, = mRTi mRTi Vet = PL = 18xb 288x297 = 0,27 m/s 66x55 twa = “x 100% = =x 100% = 93.75% Vai G,0329,6 (3x2) (6) 14 Veg = MRTZ = Uexb2b6s86?4 = 9.0824 m%s (Note:P2=P1.k ) PZ 6004x553 (Note: ryort = Nyoi 2) wo 2 = to x 100% Ve2 Vs = Ryol2 x 100% = 208222302 = 9 00916 mcycle 93,75 256 (2x2) (4) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE QUESTION 2 21 2.1.1 2.1.2 2.2 2.2.1 2.2.2 2.3 2.3.1 2.3.2 Copyright reserved -3- 71300(E)(J22)T POWER MACHINES N6 At 150kPa & 250°C :hss = 2973 kJ/kg At 150kPa & 150°C: hss = 2773 kJ/kg Qiost = Mm [hss — cpy(tatm )] Mm = ——We = 1 444,5/(2 973 — 4,2 x 20) = 0,5 kg/kg fuel hes—Cpwiltatm) Quest = Mm [hss —cpa(tatn )] = 0,5[2773 - 4,2 x 20] = 1 344,5 kJ/kgfuel mg= (Ma+1)-mm = (21,5 + 1)—0,5 = 22 kg/kg fuel Qiost = MgXCPgxAt = 22 x 1,045 (250 — 20) = 5 287,7 kJ/kg fuel Mg= (Mat 4)-Mm = (21 +1)-0,5 = 21,5 kd/kg fuel Qiost = MgxCDgxAt = 21,5 x 1,045 (150 - 20) = 2 920,775 kJ/kg fuel , At3000kPa and 350°C: hss = 3117 kJ/kg At 1 32,4 °C : hf = 557 kJ/kg Nth betore = Me[hss — hfwi]/(mmxCv) x 100% = 77 400 [3 117 - 557] (8 600 x 28 800) = 80% Minater = me[hss — hfwiJmeCv) x 100% = 78 690 [3 138 ~ 557] (8 600 x 28 800) = 82% Djincrease = 82-80=2% Downloaded from hlayiso.com Please turn over
MARKING GUIDELINE . 4 T1300(E)(J22)T POWER MAGHINES N6 24 Qin (kJ /kg} Qout (kJ /kg) % 28 800 Plant = 222 (3138-557) = 23 616,15 82 Qmoisture =1 3445 4,67 Qary = 2 920,775 10,14 Unaccounted =28 800 — 27 881,425 = 918,575 3,19 28 800 = 28 800 100 (4) [20] QUESTION 3 P 3 3.1 vay"? _ (pa @) =@) 2 “4 vayhe PB ina) = (3) ; Vv _ Pa vayne _ _ ne=In (2)in(=)" = In 18,18/In 9 = 1,32 = ne (3) 3.2 To = Th ay = 311 (9)0% = 628,229 K Qa1= m.Cv (Ti — Ta) Ta = Ty - Qaafm.Cy = 311 - (-207,502/1 x 0,718) = 600k Ts= Ta (4)""" = 600 (9) = 1 212K 6) 3.3 Qo3= m.Cv(T3—T2) = 1x 0,718(1212 — 628,229) = 419,148 kJ/kg (2) 3.4 Qi2 = mR(T1—Te) + m.Cv(T2- 71) No - 1 = 41x0.287(311 — 628,229) + 1x0,718(628,229 —-311) = -56,744 kJ/kg 0,32 (3) Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -5- T1300(E)(J22)T POWER MACHINES N6 3.5 WD = mRiTe-Ta- To +Til = 1.x .0,287/1212 -G00 -628,229 + 311] n-t 0,32 = 264,373 kdikg 3.6 Cp=R+Cv= 0,287 +0,718 = 1,005 kJ/kg. K y= CplGv = 1,005/0,718 = 1,4 ASE = {1 —(2)" "yx 100% = [1 - (1/9)94] x 100% = 58,476 % QUESTION 4 41 AtS40 kPa: hg = 2751 kdikg & ts = 154,8 °C ho =hg + Cpliss—ts) = 2751 +2,5(164,4 — 14,8) = 2775 kulkg Cc = fa000(RI — he) i = he + Co/2 000 = 2775 + 50072 000 = 2775 + 125 = 2 900 kJ/kg 4.2 You 2 (MOBI) = 08 (RIBS) = 0.3564 mikg Copyright reserved Ace ™™ | m= S882 = 2851,2x10%x500 = 4 kg/s ce ¥o 0,3564 (2x 2) Downloaded from hlayiso.com (3) (4) [20] (5) Please turn over
MARKING GUIDELINE 6 T4300(E)(J22)T POWER MACHINES N6 4.3 hi — he= 303 ku/kg ha — he = 0,9(hy — he) = 0,9(303) = 272,7 kd/kg ha = -272,7 = 2 900 — 272,2 = 2 627,3 kJ/kg =,(2000(272,7) = 738,512 m/s At 200 kPa : hr = 505 kd/kg ,hfg = 2 202 kJ/kg & vg = 0,8854 m%/kg ha = hr + xa(hfg) Ma=ho-hr = 2627,3-505 = 0,9638 hfg 2202 V2 = Xa.Vg = 0,9638 x 0,8854 = 0,8533 m/kg Ag = ~ = 0,060 738,612 = 4621,726 mm? (5x2) (10) 44 Mach number = C2/C. = 738,512/500 = 1,477 (1) [20] QUESTION 5 5.1 Vso = 15 = VelV2 = VslV3 Pp Vs = 15 Vc = 15x300 = 4500 cmS Vs =V1=Vs + Vo = 4500+ 300 = 4800 cm? Vol exp ratio(Ver) = Vs/V4 = 6,4 Va = VslVer = 4800/6,4 = 750 cm® Downloaded from hlayiso.com Copyright reserved Please tum over
MARKING GUIDELINE -7- T1300(E)(J22)T 5.2 5.3 5.4 Copyright reserved POWER MACHINES N6 aynork To= 11 (S)" = 313(16)°° = 826 K Q23= m.Cv(T3—T2) = 0,4 Qr T3 = O4Q7 + To = 04x11488 + 826 = 1466K mCv 1x0,718 Q34= m.Cp(T4— Ts) = 0,6 Qr Ts = O6Qr + T3 = O6x1148.8 +1466 = 2151,851K mCp 1x1 ,005 Ts=Ta (EE)"°"? = 2151, 851 (16,4) = 4 123,697 K (4x 2) y = CpiCv = 1,005/0,718 = 1,4 Ts-Tt > 2) i (va-T2)4y(T3-T3) x 100% Nth = 1123 697-313 = 1- — x 100% (1466 -926)+ 1,4(2151,851—-146 6) = 49,337% WD = mR{(T4— Ta) +{ Ta=Ts—Te + Ti} n-1 = 1x(1,005 -0,718){(2151 ,851 — 1466) + [2151,851 — 1123,697-826+313]} 0,35 = 619,266 kJ/kg Downloaded from hlayiso.com (4) [20} Please turn over
MARKING GUIDELINE -8- T1300(E)(J22)T POWER MACHINES N6 QUESTION 6 8 SCALE? - € eter foal) By (pape fps i jae? fred Gug & Bl, db 6-303 Ga, 2,505 8 estes wifes oo b 6 ab Cae eg mls & ae? Ue 1 bOwnts Pe 6-28 Pamleny tGu\y oo) . em op h oe is = 2001466 180.7) M40 oe @ [173 Downloaded from hlayiso.com Please turn over Copyright reserved
MARKING GUIDELINE -9- T1300(E)(J22)T POWER MACHINES N6 QUESTION 7 P a 302 T° 263-|- 0,183-] 1.616 7.1 hy = hy + x1(hs— hz) x1 = (h1—h7)M( he— hz) = (452,394 — 45,4)(460,7 — 45,4) = 0,98 81 = S2= $7 + X1(Se— §7) = 0,183 + 0,98(1,762 -0,183) = 1,73 kJ/kg. K $1 = S2= 83+ Cpe In(Tx Ts) Cpo = gi-e3 sh. F9-1,616 ince) ine = 1, 15 kd/kg 7.2 ho = hs + Cp(T2— Ts) = 480,1 + 1,15 (339 — 307) = 480,1 +36,8 = 516,9 kJ/kg hs = he = hy + xe(ha—h7) = 45,4 + 0,151(460,7 — 45,4) = 108," 1 kJ/kg Qecon = mr (h2— hs) = 6 (516,9 — 108,11) = 2 452,74 kJ/min Qecon = mw.Cpw.Atw Aty = Qecon/ mw.Cpw = 2 452,74/(19,2 x 4,187) = 30,51°C (4x 2) 7.3 Qevap = RE = mr (hy — he) = mi (hfgi + CpwAtw + Cp.Ati] = __metbichs) , S(482.084 108A x60? 3 G99 347 kg/12hr m= Eo i hfgitcpwatw + Cpidti 9R6 44,187 (16)+-1,5(4) TOTAL: Downloaded from hlayiso.com Copyright reserved (4) [20] 100
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA conodo00g0 T1310(E)(A2)T = APRIL EXAMINATION » NATIONAL CERTIFIGATE... POWER MACHINES Né & (8190046), ; _- PApril 2016 (¥ 2015 (Y-Paper) _ 13:00-16:00 This question paper consists of 6 pages and a formula sheet of 6 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -2- T1310(E)A2)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 NOTE: If you answer more than the required questions, only ‘the questions will be marked. All work you do not want to be mai ed, must be clearly crossed out. a INSTRUCTIONS AND INFORMATION 1. Answer FIVE questions. 2. Read ALL the questions carefully. 3. Number the answers according to the ni abering system used in this question paper. 2 4, Write neatly and legibly. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -3- T1340(E)A2)T Answer FIVE of the seven questions. QUESTION 1 A double acting, two-stage air compressor delivers 3 kg of air per minute at a pressure of 1,5 MPa. The intake conditions are 98 kPa and 28 °C. The compression and expansion index for both stages is 1,3. The volumetric efficiencies based on inlet conditions are 92% for the low pressure cylinder and 90% for the high pressure cylinder. The compressor rotates at 240 r/min. Intercooling at 360 kPa is complete and the temperature after intercooling is 87°C. Mechanical efficiency is 85%..-:.., Take R for gas as 0,288kJ/kg.K and Cp as 1,005 kJ/kg. K. Calculate: 1.4 The power required to drive the compressor in kW (7) 1.2 The diameter of the low pressure cylinder jf the ‘oke i8.4,5 times the diameter : i (7) 1.3 The heat transfer during compression in the fi (6) [20] QUESTION 2 A bailer plant comprises of an economiser aporator, superheater and air heater. The feed water entering and_léaying. the-economiser has a temperature of 44 °C and 175 °C respectively. The.air for, combustion is heated from 15 °C to 150 °C. The steam pressure is 300 kPa t the, entrance to the superheater the dryness fraction is 0,98 ae At the superheater outlet the temperature of the steam is 250 °C. The calorific value of the fuel burned is 31 800kJ/kg: T ir fuel ratio is 20: 1. The steam is generated at the rate of 9,5 .kg of fuel burne : Take Cp for ‘air as 3 05 KOK and for flue gases as 1,045 kJ/kg.K Calculate: ; 21 ‘hie heat transfer affected in each component per kg fuel burned (10) 2.2 The ‘plant efficiency (4) 2.3 The temperature of the flue gases leaving the plant (6) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -4. T1310(E)(A2)T QUESTION 3 An internal combustion engine on the diesel cycle principle has a clearance volume of 0,00041 m*, a piston diameter of 180 mm and the stroke length of 250 mm. Fuel is cut off at 20 mm after TDC on the return stroke. The pressure and temperature after polytropic expansion is 400 kPa and 1 150 K. The compression and expansion index is 1,35 and 1,28 respectively. Take R as 0,288 kJ/kg. K Calculate: 3.1 The swept volume and cylinder volume in m? 3.2 The volume after constant pressure heat addition in.m® 3.3 The lowest and highest pressure in kPa _ 3.4 The work done in kJ/cycle 3.5 The indicated power of the engine a principle at 330 r/min with 4 cylinders. QUESTION 4 our ‘oke é@ngine a Morse test was carried out. When linders working, the brake power was 56 kW. The h cylinder was cut. out in turn and the load reduced to In a trial on a six cylind running at full load anda measured brake power-when bring the engine back to its orig Cylinder Number ... 3 4 5 6 Brake," : Power(kW) |. 44,2°° 44 43,9 443 441 43,7 The following are further recordings taken: Indicated specific fuel consumption = 0,26 kg/kWh Heat value of the fuel = 42 MJ/kg Air fuel ratio by mass = 45,2: 1 Exhaust gas temperature = 400 °C Specific heat capacity of exhaust gas = 1,1 kJ/kg. K Cooling water temperature rise = 38 °C Cooling water flow rate = 34 kg/min Specific heat capacity of water = 4,187 kJ/kg.K Normal air temperature = 18°C Downloaded from hlayiso.com (4) [20] Copyright reserved Please turn over
(8190046) -5- T1310(E)(A2)T Calculate: 4.4 The mechanical efficiency 4.2 The mass of fuel used in kg/min 43 The mass of exhaust gas in kg/min 4.4 The heat lost to the exhaust gases in kJ/min 45 The heat lost to the cooling water in kJ/min 46 Draw up a heat balance in kJ/min and as percentage to determine pe centage heat lost fo radiation. Assume that the heat lost to frictlonis aosorbed ‘bythe cooling water. " : QUESTION 5 rate of 5 kg/s to the exit Steam expands through a convergent divergent nozzle a i: 2,2 mm. where the isentropic dryness factor is 0,94.and ‘the.diameter At the entrance the superheated steamha of 250 °C and the velocity is negligible. s a:pressure of 4 500 kPa and a temperature At the throat the steam has a.pressure of.820 kPa, a velocity of 500 m/s and a specific heat capacity of 2,56 kJ/kg. with ex of 1,31. ed ‘steam at the exit pressure is 0, 6684 mi/kg. The The specific volume of-dry sat ¢ f the actual dryness factor. isentropic dryness factor is 98,9 Calculate: 5.1 The:specific. enthalpy and temperature of the steam at the throat 5.2 : ‘The specific volume, the area in mm? and diameter in mm at the throat ie actual dryness factor, the specific volume, the area in mm2, the velocity in id the specific actual enthalpy at the exit Downloaded from hlayiso.com Copyright reserved (2) (2) (2) (2) (5) [20] (6) (8) {20} Please turn over
(8190046) 6- T131O(E\(A2)T QUESTION 6 A velocity compounded impulse turbine has two rows of moving blades with a row of fixed blades between them. The nozzle delivers steam at 660 m/s and at an angle of 17° with the plane of rotation of the wheel. The first row of moving blades has an outlet angle of 18° and the second row has an outlet angle of 36°. The row of fixed blades has an outlet angle of 22°. The mean radius of the blade wheel is 155 mm and it rotates at 4.000 r/min. The steam flow rate is 80 kg/min and its velocity is reduced by 10% over all the blades. 64 Use a scale of 1 mm = 5 m/s and construct velocity diagrams for the: turbine and indicate the lengths of all the lines as well as the magnitude on the diagrams. / 6.2 Determine the following from the velocity diagrams: 6.2.1 The axial thrust on the shaft in N 6.2.2 The total force applied on the blad irection.of the wheel in N : 6.2.3 The power developed by the turbine in:kW 6.2.4 The blading efficiency 6.2.5 The average blade.y QUESTION 7 In an ammonia vapour éo yression refrigerator, the pressure in the evaporator is 276 kPa and the ammionia at: ‘entry tothe evaporator is 0,12 dry while at the exit is 0,91 dry. During: sompression the work done per kg of ammonia is 170 kJ. The rate of ammonia circulatis i min Assume the compressor is single-acting runs at 120 r/min with a volumetric efficiency of 80%. Properties of ammo Laient heat ( (hg) “1 340 kJ/kg 7.1 The actual coefficient of performance (COP) 7.2 The volume of vapour entering the compressor per minute 7.3 The diameter of the cylinder and stroke if the stroke and the diameter are the same. TOTAL: Downloaded from hlayiso.com Copyright reserved (2) (2) (3) (1) [20] (6) (7) (7) [20] 100
(8190046) -1- T1310(E)(A2)T POWER MACHINES N6 FORMULA SHEET Any applicable formula may also be used. GENERAL PY, =mRT, R=Cp-Cyv _P Cy PV=c x PV" =c PVi=c hh. ny Ryn TA A AU=m.Cyv. AT Q=AU +Wad Pp, Va.) 7 As =m) Cy. tn 2 + Cp in 4 | y 2 'p | As =m.Cv In 22 Nigy = hy + Cp Osu = ty Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) GENERAL Pigs = By + XP yy -2- ~ su ~ 1941) Va = a P, a hathe Ke Vio=—a? xl Py =P xP; oo. Peat Pas ~* B T1340(E)(A2)T Different formulae for work done (Wd) =PxAV =F In 7; PY = Poke n-1 _ PV = Poko y-i =m.Cp.AT wn = PV, n Ve Xi Copyright reserved Downloaded from hlayiso.com Please turn over i \
(8190046) -3- T1310(E}(A2)T GENERAL Differem formulae for work done (Wd) = area of PV-diagram = work done first stage + work done second stage +... Wd yoy =Wa, Wel Waren = Qnett Different formulae for air standard efficiencies (ASK) peal rye Ne, D4 e? Dies heat added ~ heat rejected _ heal added Different volumetric efficiencies, vol Volume of air taken itt Swept volute. _ Voliine.of “free air. . _ Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) “4. T1340(E)(A2)T GENERAL Different thermal efficiencies, Oherm. Wd ~ heat supplied BP mys x CV "brake therm, = IP mpjyx CV "ind. therm, = _ mt, (hs - hw) "therm myx CV BP IP Indicated efficiency ratio mech. = _ Vind. therm. ASE Brake efficiency ratio _ Novake therm. ASE pp aon 60 BP = Pyate mean LANE IP =P, -LANE ind, inéan COP = of 2-47 cop = 8B Wd P=m.U.AVw Fy =m AV; Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) “Be 7134 O(E\(A2)T GENERAL _2.U Ave Ndia. = ye a -1 Pah 2. , yt y+i Cy = f2 x10? (A, = he) + Ch Cy = 2x 10? (Fy — hy) + CE C, = J2x10 XC, (Hh -2)+ Cr Cy = [2x10 xC, = B)+CF _ nv, A, == A 2 G Nrank, = 0. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -6- r Nearu, =} r 1 h=u+t pV ce eZ, +U, + BY, + +O= C2 BZo +Uy + PoVy +e Wad T1310(E)(A2)T Downloaded from hlayiso.com Copyright reserved
higher education & training Department: — Higher Education and Training REPUBLIC OF SOUTH AFRICA | EE MARKING GUIDELINE NATIONAL CERTIFICATE APRIL EXAMINATION POWER MACHINES N6 2 APRIL 2015 This marking guideline consists of 10 pages. Downloaded from hlayiso.com Copyright reserved Please tum over
Downloaded from hlayiso.com
MARKING GUIDELINE +2- T1280(E)(A2)T POWER MACHINES N6 QUESTION 1 P(kPa) P3= 1 500k P2= 360 Py= Incomplete intercooling: 2. maemnRT Ss ener yn — a] + EYE — 1] Be = 13xdxb 2882904 12) is 4 pls Ax8x0 288x360 en _ 4] 1.1 _emkT A. G.axéO $B 6,3260 360 = 6, 5778 + 8, 76 = 15,338 kW Preq = = 18,04 kW m 1.2 Vp = SERTH , 320-2882902 — 9005528 m/stroke PL 2u 240298 Vsq= Ye = “SE = 0,006 m? & 0,82 Vs, 72 Le na Sd 0,006 = 1, 47809 xa d=0,172 m= 172 mm (7) 1.3 a! 28 Ta = 11 (2) = 30102): = 406,4 K Qi2= ea +mCv (T2-T1) & Cv = Cp -R=1,005 -0,288 = 0,717 kJ/kg.K =. 3x0,286( 301 —306,4) + 320,717 (406 4-301} 2x2 40x03 2x230 = -0, 6324 + 0,472 = -0,1604 kJ (6) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -3- POWER MACHINES N6 QUESTION 2 2.1 2.2 2.3 From steam table: @ 3 000 kPa: hf = 1 008 kJ/kg hfg = 1 794 kJ/kg he = 184kJ /kg = he = 741 kJ/kg hs = 2858 kJ/kg hp = hf +xhfg = 1 008 +0,98 x 1 794 = 2 766 kJ/kg Qec = ms (he ~ he) = 9, 5 (741 -184) = 5 291, 5 kJ Qo = ms (hp — he) = 9.5 (2 766 — 741) = 19 237 kJ Qsh = ms (hs hy) = 9,5 (2 858 — 2 766) = 874 kd Qan = ma.Cp. At = 20 x1,005 x (150 — 15) = 2713 kJ mig (esha) mf x2 Cv n= 35 (2858-1863 da 31800 79,88% Heat to flues = heat Supplied -Heat absorbed. m x Cp x At =CV — Ms (hs — hc) + Ma xCpaxAta 24 x 1,045 (texn -15) =31 800 -9,5 (2 858 ~ 184) + 20 x 1,005 x 15 66585 t =—— +156 exh 31,945 = 320,24 °C Downloaded from hlayiso.com Copyright reserved T1280(E)(A2)T (10) (6) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -4- POWER MACHINES N6 QUESTION 3 3.1 3.2 3.3 3.4 3.5 Copyright reserved Yo = TEE mot8)?x025 5 9 90636 m? 4 4 ; V1 = Vs +Vc = 0,00636 +0,00041 = 0,00677 m? _ 20 - 20 V3 = V2 + =.Vs = 0,00041 +7 x 0,00636 = 0,00092 m® P3 = Py cay" = 400 (2oue7?) 4,28 v3 G,.G0092 = §147,13 kPa _ yayte (0.00041) 1,38 Py=P,(2)> = 5147,13 (2ctett) 435 = 116,82 kPa P3&VB-PaVe P2Y2—-PIYL ne 1 no- WD/Cycle = P2 (V3 —V2) + = 5147, 13 (0, 00092-0, 00041) + 5147,13 x — w G,00677 5147,13 x 0,00041 — 116,82 x 0,00677 0,35 = 2,625 + 7,2406 -3,76986 + WD/Cycle = 6,096 kJ IP = WD /Cycle x Cycle/second = 6,096 x x4 = 134,11 kW Downloaded from hlayiso.com T1280(E)(A2)T (4) (4) (4) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE 5. QUESTION 4 41 4.2 4.3 44 4.5 4.6 AIP, AIP, A IPs AIP, AIPs AIPs POWER MACHINES N6 = 56-44,2= 11,8 kW = §6-44 =12kW = 66-43,9=12,1 kW = §6-44,3= 11,7 kW = §6-44,1 =11,9kW = §6~- 43,7 = 12,3 kW AIP Total = 71,8 kW m/min = O16 X 71.8 oa x 100% IP = 2 x 100% = 77,99% ILS MSEC X EP 60 = 0,311 kg /min 60 Mexn/min = me_/min x (A/F +1) 0,311 x (15,2 + 1) = 5,038 kg/min Qexh = MexnX Cpx AT = §,038 « 1, 1 (400 ~ 18) = 2116,97 kJ/min Qw = My .Cpw. AT = 34 x 4,187 x 38 = 5409,6 kJ/min T1280(E)A2)T Heat gained ((kJ/min) Heat supplied (kJ/min) Percentage Q= mr x Cv BP = 56x60=3360 25,72 QW = 5 409.6 41,41 = 0,311 x 42000 Qen = 2 116,97 16,21 Unaccounted = 2 175,43 16,65 =13062 TOTAL = 13 062 100 Downloaded from hlayiso.com Copyright reserved (2) (2) (5) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -6- POWER MACHINES N6 QUESTION 5 6.1 (superheated tables) :h, = 2 925 KJ/kg @ 1 500 kPa and 250 °C Cc =,/2000(h1 — he) cc? = 500 2 2000 2600 © hy=he = =125 kJ/kg he = hy-125 = 2925-125 = 2 800 kJ/kg hg = 2 768 kJ/kg @ 820 kPa he = hg + Gp (tsup —ts ) . tsup -t, = a = corre = 12,5 °C tsup = ts + 12,5: (t,=171,4°C @ 820 kPa) = 171,4 +12, 5 =183,9 °C 5.2 oe trl fko-i941\ _ 6.51 (2800-1991 V8up? ( Pe ) LEL ( 210 ) = 0,2479 mi/kg Ag = M2 = Sk8S3" = 0,002479 m* ec 500 = 2479 mm? Ac = © De? =2479 = = De? . De = 56,181 mm Downloaded from hlayiso.com Copyright reserved T1280{E)(A2)T Please turn over (6) \ }
Downloaded from hlayiso.com
MARKING GUIDELINE -T- 5.3 Copyright reserved POWER MACHINES N6 Xa" = 0, 9895. Xz = 0,94 X22 2 = 0,95 a= 0,5855, Vo = Xe x Vg = 0,95 x 0,6 684 = 0,635 m/kg Ae =f D? = g (72, 2)°= 4094, 155 mm? C2 = ME = = 7758,5 mis C2 =,/2000(h1 — h 2) = fen? 778 57 hy —hz = yoo 7 neoo 300,7kJ/kg hz = hy — 300,7 = 2 925 — 300,7 = 2 624,3 kJ/kg (Vg = 0, 6 684, P = 270 kPa) (hf = 546kJ /kg, hfg = 2174 kJ/kg @ 270 kPa ) hz = hf + xhfg = 546 + 0,95 (2 174) = 2614,3 kJ/kg C2 =,/2000(h1 — h2) = {(2000(2925 — 2611,3) = 792m Is iV 2 = 58 G635 A= C2 Fag = 4 008,4 x 10° m? = 4 008,4 mm? Downloaded from hlayiso.com T1280(ENA2)T (8) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -8- T1280(E)A2)T POWER MACHINES N6 QUESTION 6 6.1 Lat$s ota, = & : £ % / g x ee £ i A Nd pea ee 8 3 ey YY a Ne} | 0 oe, A = i. y i i] WD tap, apa a WEES Bb Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -9- T1280(E(A2)T POWER MACHINES N6 6.2 U = 2 = 7 CERES = 64,9 mis Cret = kCrin = 0,9 x 120 = 108 mm also Cre2=kCri2=0, 9 x 74 = 66,6 mm Caiz = kCae; = 0, 9 x 95 = 85,5 mm 6.2.41 Fava m(A Cf - ACfe) _ 8007 F)x5 60 =ON 6.2.2 Frang= m (ACw; - ACwe) = B0(218- 121). 45 6G =2240N 6.2.3 P = FrangxU = 2 240 x 64,9 = 145,38 kW 6.2.4 _ 2UC ACHR) ~ re a __ Bubd,9(1078 4 6059 ~ 6602 = 50,1% 6.25 U=64,9mi/s (5x2) (10) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE ~10- T1280(E)A2)T POWER MACHINES N6 QUESTION 7 71 Refrigerating effect = (qi — 9 2) x hig = (0,91 — 0,12) x 1 340 = 1 0586 kJ/kg COP = Refrigerating effect Work done — 1052.6 170 =6,23 (6) 7.2 Volume at suction =0,44x5,6x0,91 = 2,242 m/min Volume of compressor = Volume at suction Volumetric efficiency = 2,242 0,8 = 2,803 m/min (7) 7.3 Volume/stroke = Volume of compressor Revs per minute = 2,803 = 0,02 336 m? 120 Volume /stroke = = : L=D 0,02336 = we D9 = 0,029741 D = 3/0,029741 D=031m=310mm (7) [20] TOTAL: 100 Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
higher education & training cocn0000n0 = Depariment: = Higher Education and Training ES REPUBLIC OF SOUTH AFRICA sists of 8 pages and a formula sheet of 6 pages. Downloaded from hlayiso.com Copyright reserved ; Please turn over
(8190046) -2- 11280(E)(J28)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 NOTE: If you answer more than the required number of questions, required number of questions will be marked. All work you dg,not be marked must be clearly crossed out. INSTRUCTIONS AND INFORMATION 1. Answer FIVE of the seven questions. 2. Read ALL the questions carefully. 3. Number the answers according to th paper. : stem used in this question 4. Write neatly and legibly. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) ~3- T1280(E)(J28)T QUESTION 1 The intake conditions for the low pressure cylinder of a three-stage, double-acting, reciprocating air compressor running at 340 r/min are 103 kPa and 29°C. The pressure in the second intercooler is 1 632 kPa. The clearance volume is 4% of the cylinder volume. The swept volume for the low pressure cylinder is 0,0084 m*. The index for compression and expansion is 1,32. Intercooling is complete and the stage pressures are in geometri 1.1 Calculate: 1.1.1 The stage pressure ratio, the the delivery pressure in kPa : (3) 1.1.2 (6) 1.1.3 (3) 1.44 (2) 1.1.5 (2) 1.1.6 (2) ic efficiency of the low pressure cylinder (2) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -4- T1280{E)(J28)T QUESTION 2 The following information was obtained from a test on a steam boiler plant: The rate of evaporation = 7 350 kg/h The pressure in the evaporator and superheater = 3 000kPa The temperature of the superheated steam = 250°C The temperature of the feed water 8h 7°C The temperature of the water at the economiser exit OE '6°C The mass of the coal used 750 kg/h The temperature of the flue gases at entry to the econo! 353,33°C The air supplied per kg fuel burnt 18 kg The specific heat capacity of the flue gases 1,045 kJ/kg. K The thermal efficiency of the plant = 80% The dryness factor of the steam ai = 0,975 2.1 2.1.2 2.2 the plant to determine the heat unaccounted for. (5) [20} Downloaded from hlayiso.com ‘ \ \ Copyright reserved Please turn over
(8190046) -5- T1280(E)(J28)T QUESTION 3 A four-cylinder, four-stroke petrol engine with a piston diameter of 75,15 mm and a stroke length of 90,18 mm was tested while running at 4 800 r/min. The brake mean effective pressure was 1 250 kPa. The brake specific fuel consumption was 0,288 kg/kW.h. The mechanical efficiency was 80%. The calorific value of the fuel was 39 062,5 kJ/kg. The clearance volume was 5% of the swept volume. The value of gamma was 1,41. 3.1 Calculate: 3.1.1 The swept volume of each cyli \ and the indicate mean effectiv 2 ° (6) 3.1.2 The brake torque in Nm, ~ (2) 3.1.3 The mass of the fur the indicated ther (6) 3.1.4 The volumetric ci the indic: (6) {20] QUESTION 4 Air flows through pressure of 23 ure is 475,454 kPa, the area is 1 534,6 mm?, the actual ind the velocity of the air is 398,801 m/s. Igriore the velocity of the air at the inlet and calculate: 4.1.1 The absolute temperature and the pressure in kPa at the inlet (5) 4.1.2 The absolute isentropic temperature, specific volume in m*/kg at the throat and the percentage heat loss before the throat (6) 4.1.3 The absolute isentropic and actual temperatures, the velocity in m/s and the area mm? at the exit. Assume the specific volume to be 0,4154 m?/kg (8) 41.4 TheMeshhunbelevhteisim hlayiso.com 1) Copyright reserved Please turn over
(8190046) 6- 71280(E)(J28)T [20] QUESTION 5 A single-cylinder, single-acting engine working on the diesel cycle rotates at 300 r/min. It has a piston with a diameter of 187 mm and a stroke length of 233 mm. Fuel cut-off occurs at 10% of the swept volume after T.D.C. At the start of compression the pressure is 106 kPa and the temperature is,2! The index (n) for compression and expansion is 7,32. The cylinder volume is 17 times the clearance volume. R for air is 0,287 kJ/kg. K. 5.1 Calculate: 5.1.1 The swept volume, the clearanee the volume after combusti Jinder volume and (5) 6.1.2 The missing absol principal points (8) 5.1.3 The mass of ai w (4) [20] 5.1.4 QUESTION 6 A carbon dioxide r i ant Operates between limits of -4°C and 28°C. The specific heat capacity of the superheated refrigerant is 2,5261 kJ/kg.K and that of the saturated liquid refrigerant is 5,42 kJ/kg. K. 6.1 The following are extracts from carbon dioxide tables: Saturation Specific enthalpy (kJ/kg) Specific entropy (kJ/kg/K temperature eC) Liquid Vapour (hg) Liquid (sf) Vapour (sg) (hf) 4 348.6 83 Copyright reserved Please turn over
(8190046) T- 71280(E)(J28)T 28 [1786 [263.8 | 0, 638 0,922 Calculate: 6.1.1 The specific entropy in kJ/kg.K after compression and the dryness factor of the refrigerant entering the compressor 6.4.2 The specific enthalpy of the refrigerant at the inlet to the compressor and the specific enthalpy after compressing in kJ/kg 613 The specific enthalpy of the refrigerant before thro the refrigerating effect in kJ/kg, the work done in actual coefficient of performance 6.1.4 The power required fo drive the comp mechanical efficiency is 83% HINT: Entropy after compression at saturated vapour Taf trae 28°C + Cp. In QUESTION 7 A two-stage, velocity-compounde: moving blades separated by 71 ‘he length of 35 mm for the average blade velocity and construct velocity diagrams for the turbine in the answer book and calculate the scale. Indicate the lengths of ALL the lines as well as the magnitude of the angles on the diagrams. Downloaded from hlayiso.com (7) (2) [20] (10) Copyright reserved Please turn over
(8190046) -8- T1280(E)(J28)T 7.2 Determine from the velocity diagrams: 7.2.1 The average blade velocity in m/s 7.2.2 The nozzle velocity in m/s 7.2.3 The velocity of the steam leaving the first stage in rn/s 7.24 The velocity of the steam entering the second stage i 7.2.5 The velocity of the steam leaving the turbine in m/, 7.2.6 The nozzle angle 7.2.7 The energy developed by the turbine in k. 7.2.8 The blading efficiency Copyright reserved TOTAL: Downloaded from hlayiso.com Please turn over (10) [20] 100
(8190046) Ae T1280(E)(J28)T FORMULA SHEET Any applicable formula may also be used. ENGLISH GENERAL AFRIKAANS PV, = mY, R=Cp-Cv Cy Y Q=AU + Av Q=m.Cp.Ar Q=m.Cv. AT AY sit = 8, +p In 5 Sy =Sg— Sy S=S;,+ wy A SU = hy + CP su -t,) PTO Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) ~10- T1280(E)(J28)T -2- ENGLISH GENERAL AFRIKAANS PAN 1941) Ins = hy + xh yy Vy = —_____—- Poy Vy HXV, ws g Different fornnilae for work done (Wd) a-l mn =—— MRE | (r,s) " 1 prada (ps) Downloaded from hlayiso.com °'° Copyright reserved Please turn over
(8190046) -11- T1280(E)(J28)T 3. ENGLISH GENERAL AFRIKAANS Different formulae for Verskillende formules work done (Wd) vir arbeid verrig (Av) = area of PV-diagram = area van PV-diagram = work done first stage = arbeid verrig eerste + work done second stadium + arbeid ver Stage +... rig tweede stadium Waren = Wa; ~ Wa, Wayou = Qrete Different formulae for air standard efficien- cies (ASE) erskillende formules ugstandacrdrende- anente (LSR) “Gp < D+? Ge DI heat added — heat reject 1 _ warnite toegevoeg — warnite afgestaan ¥ ( B _ a9) warmte toegevaeg Verskillende volumetriese rendemente, Ovot __ Volume lug ingeneem Slagvolume _ Volume vrylug Swept volume ~ Slagvolune Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) 19. ENGLISH GENERAL Different thermal efficiencies, Onerm. Wd . heat supplied BP mets x CV "ovake therm. > IP T1280(E)(J28)T AFRIKAANS Verskillende termiese rendemente, Germ 7 Ay warmie loegevoeg RD my) XW Trem term. = Find. therm, = mypiax CV Tin. term, = m, (hs — hw) Therm, = mp x CV h- %-f, rs ya =F 1-1, BP Tmech. = 1p Indicated efficiency ratio i kateurrendemeniverhouding - Vind. therm. "ind. term. ASE LSR Brake efficiency ratio Remrendementverhouding = "brake therm. = "rem. term. ASE LSR BP = 29 EN , RD =n 60 60 BP = Porate mean RD = Prom gem. LANE IP = Fya ID= Prd. gen. LANE BSFC qT, cop =—! 27h cop - Fé Wad P=m.U.AVw Fa, =m AV, ISBY = “bl D RSBV = Meih RD if f-f, KVW = VE Ay D=m.U. Aw KYW = ai Fags. =m. AV ¢ Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -5- T1280(E)(J28)T ENGLISH GENERAL AFRIKAANS 2.U .A¥w Ndia. = we Niso, We rank, = Oo Tank. = re L; =1-2 Nearn. va h=u+ pV . Copyright reserved Downloaded from hlayiso.com presse umn over
(8190046) -6- C2 gZ, +U, + BV, + +O C2 BZy +U, + PyVy +h + Wd Copyright reserved T1280(E)(J28)T C2 82, +0, + BY +S += C2 B2y +Uy + PP, +t Ay Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE Copyright reserved NATIONAL CERTIFICATE AUGUST EXAMINATION POWER MACHINES N6 28 July 2014 This marking guideline consists of 9 pages. Downloaded from hlayiso.com Please turn over
MARKING GUIDELINE -2- T1280(E)(J28)T POWER MACHINES N6 QUESTION 14 t 3) P (kPa) rs 4 1414 k= E = [ie = 3, 98 HP 1632 Po=Pixk = 103 x3, 98 = 409, 94 kPa P4=P3xk= 1632 x 3, 98 = 6495, 36 kPa 103 . 11.2 Vi = Vet Ve= Vs +0, 04V1 0, 96 Vi = Vs a Wie SE = 0, 00875 m? Ve = 0, 04 Vi = 0, 04 x 0, 00875 = 0, 00035 m? Va= Veta as =0, 00035 Sey zr = 0, 00099 m? *.Ve = Vi~ Ve = 0, 00875 - 0, 00099 = 0,00776m? (6) 14.30 P= 22 Pe [(P2/P1) ™ - 1] x2x= = 44,586W (3) 1.1.4 T2271 (PofPs) ™™ = 302 (3, 98) 2924.82 = 422, 12K, (2) 14.5 Qintereooter = MCp (Tz = Ti) == x 1,008 (422,12 ~ 302) = 11,267 kJis Q) 14-6 Quateriaciet= $-Qintercooter = “M4 - 11,267 = 2,513 kdl, Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -3- T1280(E)(J28)T 1.1.7 QUESTION 2 2.1.1 2.1.6 Copyright reserved POWER MACHINES N6 4.4.5 "yi = 22x 100% BOOT 76 = oosy X 100% = 92,4 % At37,7°C =: hfwi = 158 kJ/kg At 99.6°C > hfwe = 418 kJ/kg Qeeon = 22 (hfwe-hfws) = 222 (418 — 158) = 9, 8 (260) = 3548 kJ/kg At 3000 kPa : hf = 1008kJ/kg & hfg = 1794 kd/kg Qevap = 2 (hf — xhfg —hfw2) = 9, 8 [1008 + 0, 975 (1794) — 418] = 22923, 67KS At 3000 kPa & 250°C: hss = 2858 kJ/kg Qe =22. (hss — xhfg ~ hf) = 9, 8 [2858 - 0,975(1794) - 1008] = 988, 33 klilkg me (hes—hfivi) mf x Or n= =ms (hss _ htws) = 98(2958 -158) = 5,6 (27003 ae Be mf x" = 33075 kJékg EE =ms(hss —hfw:)= 9,8 ( 2858 -158) = 9.8 (2700) = 11, 724 mf x 2257 2257 2257 Qecon = mCp (tin — tout ) tor = tin - ESP = 353,33- 2 _ = 353,93 - 128,33 (1842) 1,045 = 225°C Downloaded from hlayiso.com (2) [20] (2) (2) (3) (3) (3) Please turn over
71280(E)(J28)T MARKING GUIDELINE -4- POWER MACHINES N6 2.2 Qin (kJ/kg) Qou (kJ/kg) % 33 075 Economiser 2548 | 7,704 Evaporator 22923,67 | 69,308 Superheater 988,33 | 2,988 Unaccounted 33075 — 26460 = | 20 6615 33.075 33.075 | 100 QUESTION 3 3.1.1 Vs=2 D?L == (0, 07515)? x 0, 09018 = 0, 0004 tn? BP = PLACE = 1250 x 0,0004 x 4800 x 4 60 60 x2 = 80 kW, Pim= Pom= 1250 n 0,8 = 1562, 5kRa 3.1.2 BP =.2n1N 60 T= 60 x BP = 60 x 80 x 10° 2nN 2x w x 4800 =159, 155 N.m 3.1.3 BSFC = mf/h BP mfls = BSFCx BP = 0,288 x 80 60 x 60 60 x 60 = 0, 0064 kg/g ng = BP = 80. x 100% mfisx CV 0,0064 x 39062,5 = 32% UT _ 32 _ "r =a 3p 7 10% 3.1.4 Vetve _ vet0,0Sve _ L0bve = Copyright reserved Downlésded from hlayiso.com (5) [20] (6) (2) (6) Please turn over
be T1280(E)(J28)T MARKING GUIDELINE POWER MACHINES N6 AS E=[1= (1) x 100 % = [1 — (1/21) °4"] x 100% = 71,3% NT — 04 Ind. ratio = =x 100% = Trag X100% = (6) = 56, 1% [20] QUESTION 4 41.4 Co = {2000 Cp (Ti — F2) Ty = 82 4Te = MO * + 404, 11 = 78, 89 + 404, 11 2660Cp 200041,008 = 483K : Be 2 2 ay pi ~ Cw ra 24-4 Py = Po (e=)r-# = 475,454(F)e* = 900KPa (5) 4.1.2 ToT Cree) = 483(=) = 402,5K Vow “= 1534.6 x 10° x398,801x60_ = 0,2448 mike 150 a= (1 oT) x 100% _ 78,89. _ = (1-ZE5) x 100% = 2%, 6) ot you 2 4.1.3 T= TH) 7 = 4832) 4 = 330K Tz = 1; -"(T1. 72’) = 483-0, 92(153) = 342.24 Co= 4/2000 Cp (Ti —T2) = +f 2000x1,008 (483 — 342,24) = 582,703 m/s y Downloaded from hlayiso.com Please turn over Copyright reserved
MARKING GUIDELINE -6- POWER MACHINES N6 mV2 _ 150-x0,415dx106 cz 60x53:-2,703 = 1949,492 myn? Ag= 4.1.4 — Mach no = = 22288 = 1 336 Ge 398,301 QUESTION 5 5.4.4 P(kPa) N Vs =% D2L =2 (0, 187)2x 0, 233 P2=Po 2 3 = 0, 0064 m& Ve=Vi — Ve= 17Ve -Ve Ve =16Vo= 0, 0064 106 Vo=V2= 0, 0064/16 = 0, 0004 m3 T1280(E)(J28)T (8) (1) [20] VieVa= 17Vo= 0, 0068 ms, Va = 10%Vs + Vo = 0, 1(0, 0064) +0, 0004 = 0, 00104 m? 5.1.2 P2=P3=P, S" =106(17)'*? = 4461, 68 kPa Ta2Ts ("> = 205,5(17)99? =731 646 K, VaO.T2 _ 0,001042731.646 Ta yr Feocos 1902.28. K. Pa=Pa(a)" = 4461,68(0° =)? = 374,171 kPa 0.0068 000104. Ta#Ts (2)*t= 1902, 28¢2*)** = 1043,001 K, 5.1.3 = BLE Vi 106 x0,0068 RTL ~ oy 287 x29 5.5 = 0,0085 kg/cycie. 300 = 0, 0085 x =~ =0, 0425 kg/s =». Downloaded from hlayiso.com Copyright reserved v (8) (3) Please turn over
MARKING GUIDELINE 7- T1280(E)(J28)T POWER MACHINES N6 5.1.4 WD = mRI(Ts _ T2) + ae a-l = 0, 0425x0, 287[(1902, 28 - 731,646) + 1902,28-1043.091—731,646 +295,5. 0.32 | = 0, 0425x0, 287[1170, 634 +1322, 009] ___...=.30,404 kW I 401 QUESTION 6 6.1.4 (5) T S2= $1 =S3 + Cp.In= 325,8 7 301 = 0,922 + 2, 5261.In= a1 286 | =1,122 kJ/kg , S1-S7 1422~0,912 08 | 4 x= S&-87 = qaestou2 = 0, $3 | \ 6.4.2 hy=h7 +x1(hs-h7) | id 0,312 0,638 0,922 = 81,4 +0,93(318,6-81 4) = 81, 44220, 6 = 302 kJfk ha= hg+Cp(T2 — Ts) = 263,8 +2,5261(325,8-301) =263, 8 + 62,447 = 326,447kJ/kg 6.1.3 he = ha — Cp(T4-Ts) = 178,6 — 5,42(301-296) = 178, 6 -27,1 = 151, 5 kJ/kg RE =h1-he=302 -151, 5=150,5kJ/kg WD = he-h1=326,447-302=24,447kJ/kg COP=S == = 6,156 WD 24.447 Downloaded from hlayiso.com Copyright reserved 1103 S (6) (7) Please turn over
MARKING GUIDELINE -8- T1280(E)(J28)T POWER MACHINES N6 __ mir(h2-h1) 6.1.4 Pm =e _ 18424,447) 60x0,83 = 8,836 kW ae (2) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -9- POWER MACHINES NG QUESTION 7 . Downloaded from hlayiso.com Copyright reserved T4280(E)(J28)T (10) Piease turn over
MARKING GUIDELINE 7.2 7.2.1 7.2.2 7.2.3 1.24 7.2.5 7.2.6 7.2.7 7.2.8 Copyright reserved POWER MACHINES N6 U = 35x4 = 140 m/s Vi = 148,5x4 = 594 mis V2 = 78,7x4 = 314, 8 m/s V3 = 74x4 = 296 mis V4 = 17,5x4 = 70 m/s ai=19,3° . P = mu (Vwi +Vw2) =1x140(204+7 1) x4 = 154 kJ/kg n= 2UVwi/V:? x 100% = 2x140x1100/594? x 100% = 87,3% Downloaded from hlayiso.com T1280(E)(J28)T TOTAL: (10) [20] 100
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA oooooga000 T1280(E)(M31)T APRIL EXAMINATIO NATIONAL CERTI onsists of 7 pages and 1 formula sheet of 5 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -2- T1280(EKM31)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 INSTRUCTIONS AND INFORMATION 1. Answer any FIVE of the seven questions. 2. Read ALL the questions carefully. 3. Number the answers according i¢ he rity m used in this question paper. Write neatly and legibly. Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -3- T1280(EKM31)T QUESTION 1 The volumetric expansion ratio of an engine working on the dual cycle principle is 1:96. The clearance volume is 6,25% of the cylinder volume and the swept volume is 4 500 cm’. At the beginning of the adiabatic compression stroke the conditions indicate a pressure of 86 kPa and a temperature of 18 °C. The pressure after adiabatic expansion is 263,74 kPa. Take gamma = 1,4, Cp = 1,008 kJ/kg.K and Cv = 0,72 kJ/kg. K. Caiculate: 1.4 The cylinder volume, clearance volume and the expansion in cubic centimetres (5) 1.2 All the missing absolute temperatures and the principal points (9) 1.3 The heat received and the heat reje (4) 1.4 The thermal efficiency of the cycle (2) [20] QUESTION 2 Air enters a convergent-d i ‘at-A pressure of 2 800 kPa, a temperature of 450 °C and a velocity ofser The diameter at the, 51mm. The pressure at the exit i Pa. aw is frictionless and the efficiency of the divergent part is 96%. (3) 2.2 pressure in kPa, the absolute temperature, the velocity in m/s, the ic volume in m/kg and the area in mm? at the throat of the nozzle (8) 2.3 The mass flow rate of the air in kg/s (2) 24 The absolute isentropic temperature, the absolute actual iemperature, the velocity in m/s and the specific volume in m*/kg at the exit of the nozzle (7} [20] Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -4- 71280(E)(M31)T QUESTION 3 A two-stage, single-acting, reciprocating air compressor delivers air to a receiver at a pressure of 1 200,5 kPa. The low-pressure cylinder has a piston with a diameter of 245 mm and a stroke length of 350 mm. The volumetric efficiency of the low-pressure cylinder is 90%. The temperature at the beginning of the compression stroke for the low-pressure cylinder is 30 °C. The pressure in the intercooler is 343 kPa. The compressor rotates at 355 r/min and the mechanical efficiency is 85' The index for compression and expansion for both stages is 1,3. Intercooling is complete for maximum efficiency. Take R for air as 0,287 kJ/kg.K and Cp as 1,005 kJ/kg. K. Calculate: 3.1 The swept volume and the effective s cylinder in cubic metres (4) 3.2 The pressure before compressio: (2) 3.3 The work done in kW for the. compressor in kW (4) 3.4. The mass of air delivered by (2) 3.5 (2) 36 (2) 3.7 (2) 3.8 i [ p olume of the high-pressure cylinder in cubic metres per ) 3 Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -5- T1280(E)(M31)T QUESTION 4 A boiler plant burns 5 750 kg of coal with a calorific value of 33 MJ/kg per hour. It generates superheated steam at a pressure of 3500 kPa and a temperature of 350 °C. At the exit from the boiler the steam is 97% dry with a pressure of 3 500 kPa. The feed-water temperature is 24,1 °C and at entry to the boiler the water has a temperature of 83, 7 °C. The temperatures at the entrance and the exit of the air preheater are 25..°C and 150 °C respectively. The thermal efficiency of the plant is 80.12%. The air fuel ratio is 20: 1. The economiser receives 2 200 kJ/kg of heat. The specific heat capacity of air is 1,005 kJ/kg.K. 41 Calculate by using steam tables only: 4.4.1 4.1.2 (4) 41.3 (2) 414 (4) (7) [20} oke'eight-cylinder diesel engine was tested on a dynamometer wing information was obtained: =7,1 MW = 45,5 MJ/kg = 25:1 = 39, 01% The mechanical efficiency = 80% The fiow rate of the cooling water = 1 200 kg/min The temperature rise of the cooling water = 65°C The temperature of the exhaust gases = 423°C The ambient temperature of the air = 18°C The specific heat capacity of the exhaust gases = 1,05 kJ/kg. K The specific heat capacity of the cooling water = 4,2 kJ/kg.K Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -6- T1280(E)(M31)T Calculate: 5.1 The brake torque in KN.m and the indicated power in MW (4) 5.2 The mass of fuel used in kg/s (2) 5.3 The brake thermal efficiency (2) 5.4 The indicated specific fuel consumption in kg/MW.h (2) 5.5 The mass of the exhaust gases in kg/min (2) 5.6 Draw up a table of the heat balance in MJ/min and percenta the percentage heat loss. Assume that the heat to fri i ie heat consumed by the cooling water. (8) [20] QUESTION 6 The average diameter of the moving blade: velocity-compounded, impulse gas turbine, rotating at 2 107,5 r/ The inlet and outlet angles for the first ror re 25°. The relative inlet and outlet velocitie moving blades are 560 m/s and 532 m/s respectively. ; The outlet angle for the second row turbine using a scale of 1 mm = 5 mis. well as the magnitude of the angles on the (10) velocity in ms ocity of the gas entering the fixed blades in m/s he velocity of the gas leaving the fixed blades in m/s The velocity of the gas leaving the turbine in m/s The angie at the entrance to the second row of moving blades 6.2.6 The angle at the entrance to the fixed blades 6.2.7 The angle at the exit of the fixed blades 6.2.8 The relative velocity at the entrance of the second row of moving blades in m/s Downloaded from hlayiso.com Copyright reserved Please tum over
(8190046) 7- T1280(EM31)T 6.2.9 The relative velocity at the exit of the second row of moving blades in m/s 6.2.10 The diagram efficiency (10x14) (10) [20] QUESTION 7 A methyl chloride refrigerating plant operating between pressure limits o 672 kPa is tested and the following information was obtained: Temperature of the refrigerant in the condenser Temperature of the refrigerant in the evaporator = 110,2 kJ/kg = 51,6 kJ/kg = 0,168 m’/kg t vapour. It enters the condenser as a dry saturated vapour anc undercooling. The actual coefficie 90,23% of the ideal coefficient of performance. The compressor has ‘diameter of 128,5 mm, a stroke length of 1,2 times the diameter etric efficiency of 90% and it rotates at 420 r/min. Calculate (3) nd the dryness factor (5) The swept volume of the compressor in m’ per stroke, the swept volume and the effective swept volume in m*/s (5) 74 The specific volume of the refrigerant at the entrance to the compressor in m’/kg and the mass flow rate in kg per minute (4) 7.5 The compressor power in kJ/s and the power required to drive the compressor in kW if the mechanical efficiency is 80% (3) [20] Downloaded from hlayiso.com TOTAL: — 190 Copyright reserved
(8190046) -1- T1280(E)(M31)T POWER MACHINES N6 FORMULA SHEET Any applicable formula may also be used. ENGLISH GENERAL AFRIKAANS PY, =mRT, R=Cp-Cyv _@ vey PV=c PY" =c PV’ =c¢ O=AU +Wd O=AU + Av “yen Pv cp itn Yo R y, m.Cy tn 22 1 As=m.Cp-n 2 ¥, As=m.R.tn Zh Py OQ=m.Cp.AT Qz=m.Cv. AT ’ T, Sou = Sg + IA Ss Spe = Sg —Sp S=Sp+xSjy Downloaded froin hlayiso.com Copyright reserved Please turn over
(8190046) ENGLISH Figg = hy + Xhyg «2- T1280(E)(M31)T GENERAL AFRIKAANS a~l 1941) A Vou = P, Ays = hy + xh rotiine Vag = Vy Vi,=ia@ xh P, = JP xPy tm = 4 a 1 Different formulae for work done (Wd) illéide formutes vir id verrig (Av) n-l xn a = mRT, | Gps) ™ 1 n-l 1 f ‘os) Copyright reserved Downloaded from hlayiso.com Please turn over
(8190046) ENGLISH Different formulae for -3- T1280(E)(M31)T GENERAL AFRIKAANS Verskillende forniules work done (Wd) vir arbeid verrig (Av) = area of PV-diagram = area van PV-diagram = work done first stage = arbeid verrig eerste + work done second stage +... Wa nen = Wa, — Wel, Wahren = Qnett stadium + arbeid ver- rig tweede stadium + Different formulae for air standard efficien- cies (ASE) heat added — heat rejecte warmie loegevoeg ~ warmte afgestaan heat added warmte loegevoeg Different volumetri Copyright reserved Verskillende volumetriese rendemente, Quot _ Volume lug ingeneem Slagvoluie _ Volune vrylug Slagvolume Downloaded from hlayiso.com Please turn over
(8190046) 4. T1280(E)(M31)T ENGLISH GENERAL AFRIKAANS Different thermal Verskillende termiese efficiencies, Onerm. rendemente, Qerm, = Wa _ Av ~ heat supplied warmte toegevoeg : _ BP _ RD Novake therm. = mys XxCV Trem term. = Mb/s X ww IP Vind. therm. = mppy XCF Nind term. = m, (hs — hw iherm. ~ ims (hs — Ine) "erm. my x CV B-G T; -T, Ne = 21 = 3 4 h-f B-t, _BP Mnech. IP Indicated efficiency ratio _ Mind. therm. ASE Brake efficiency ratio Remrendemeniverhouding - "ovale therm. = Trem. term. ASE ESR BP =2n IN RD=24 IN’ 60 60 BP= Pyrake mean LAN RD = Prem gem. LANE IP = Find. mean LANE, ID = Fd. gem, LANE ISBV = Moin ID RSBY = Moth RD cop =." kewl n-h Ti COP = RE KVW = VE Wa Ay P=m.U .AVw D=m.U.AFw Fy =a. A¥ Fats, =m. Vp Downloaded from hlayiso.com Copyright reserved Please turn over
(8190046) -5- T1280(E)(M31)T ENGLISH GENERAL AFRIKAANS 2.U.APw Ndia. = 7 an =] xy +1 Cy = 2x 10° (A —h,) + CP Cy = 2109 (Fy ~ hy) + CP EV = Ms As ~ hy) My X 2257 Aviso We = : fo AY poh, Av Nrank, = oO C c? 8% +U, + BR ++ O= 82 + Uy + A +>- +0 - C3 Gy #1 +02 +h + DS ivnloaded from hiayisé-coim *” Copyright reserved
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE | NATIONAL CERTIFICATE APRIL EXAMINATION POWER MACHINES N6 31 MARCH 2014 This marking guideline consists of 9 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
T1280(E)(M31)T -2- MARKING GUIDELINE POWER MACHINES N6 QUESTION 1 1.4 P(kPa) Ve 2Vi ~Ve = Vi - 0,0825 V; 4.500 cm? = 0, 9375 Vs VieV5 = = 4 800 om? Vo=V2 =V3= 0, 0625 x 4800= 300 cm3 WS W422 = 2% = 500 cms 36 9.6 V2=V3 vs= vy v(m) (5) 12 py= py (42)"=86 (222) = 86 (16)!4= 4171252 kPa Te= (C2) =291 (16) 94 = 882,147 K Ts = Sets — 2OKTEX71 _ go2,403 K f1 86 -1 TeTs (£2)" “= 892,423 (9,6) °4= 2 205,359 K Ps=Py = Ps (S2)" = 263,74 (9,6) 1,4= 6 256,85 kPa a Vb. TF — 9800 * 2205,359 _ Ty= SEE = MOUSSE = 1 393.215 K ©) 1.3 Qhree = mCv (Ts-T2) + mCp (Ta -Ts) } = 1x 0,72 (1 323,215 - 882,147) + 4 x 1,008 (2 205, 359 - 1 323,215) = 1 206,77 kdikg Qe = mMCv (T1 =T5) = 1x 0,72 (291 - 892,423) = -433,025 kJ/kg (4) 14 rem = SES x 100% = AA E x 100% = 64,117% 0) [20] QUESTION 2 24 Cp=R+ Cv = 0,287 + 0,718 = 1,005 ki/kg.K . §P _ 1,005 _ Y= a oe 714 (3) Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE 3. T1280(E)(M31)T POWER MACHINES N6 i 2.2 _ 2a. 2.5 Po =P \Gareh # = 2800 (57) = 1 479,189 kPa = 602,5 K Cy =,/2 #103 Cp(TI- Te) = 2000 x 1,005 (723 — 602,5) = 492, 143 m/s Vo =f = SEES = 0,1169 miikg Ac = = de® = 7 (51)? = 2 042,821 mm? a @) 23 m = ASSe = ROBIN HEE EE 18 ¥o 01469 = 8,6 kg/s (2) 24 Ty.) = 723 CRE) = 4035 K 2806 4 = Te-T2 Te- T2 To =Tco—"®(Tc— Te’ ) = 602,5 - 0,96 (602,5 - 463,5) = 602,5 - 0,96 (139) = 469,06 K Co = (2000 Cp (71 — F2) = «(2000 x 1 ,005(723 — 469 06) = 714,436 mis Vo= RT2 . 9287 x469,.06 _ = 0, 2279 mkg B2 590,674 (7) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -4- T1280(E)(M31)T POWER MACHINES N6 QUESTION 3 3.4 P (kPa) 1 200,5 4 3 Vs= ; DAL =F (0,245)? x 0,35 HP 343 2 es Vei = “vol x Vs = 0,9 x 0,0165 \\ 1 | |* Ve -vi-ve >| = 0,01485 m® > V5=Vr, vim?) 3.2 k= 12005 235 B2 3 , Ps 22 = 2 = 98 kPa k 3,5 3.3 BBBIVel 7 ¢ PL. zt - MN Pos [aD a _ 2x8 n98 2001885 343 7 356 ~ 0.3 es ys - 1) x = 25,016 kW Pa= 2 = SS = 29,431 kW 3.4 P, Ver = MRT1 _ Pre MN _ 59880,01485 355 "an *% g oa? a soa Keo = 0,099 kg/s 3.5 Poy aaa\e eT (2) n = 303 eS } 5 = 404,573 K 3.6 Qin. = mCp (T2—T1) = 0,099 x 1,005 (404,573 - 303) = 10,106 kJ/s 3.7 Qu = (% — @ interc )x2 = (Bes — 10,106 x2 (12,508 - 10,108) x 2 4,804 kJ/s Downloaded from hlayiso.com I Copyright reserved Please turn over (4) (2) (2) (2) (2)
Downloaded from hlayiso.com
MARKING GUIDELINE -5- POWER MACHINES N6 T1280(E)(M31)T 3.8 Ve= mR P2 _ 0,095 x60 x0,267 x 404,873 ~ S55 “4d43 = 5,664 x10 * m3 (2) [20] QUESTION 4 41 At 24,1°C:hiws =101 kJ/kg At 83,7°C: hfw2 = 351 kd /kg 4.1.1 . Qecon = = (hfwe - hfwi} _ Qeconx mf 2200x8750 _ 2200 25.750 mS * ewe —-hfwi ~ ssi-101SSCS*«S = 50 600 kg/h (3) 4142 ne mip (hee—hbfwi) mfx Cc¥ Res = BES + fis = 08012 5750 489000 5 yay s0600 = 30045 + 101 = 3 105,5 kJ/kg (4) 41.3 Qairpreneat = mCvAt = 20 x 1,005 (150 - 25) = 20 x 1,005 (125) = 2512,5 kJ/kg (2) 4.4.4 At3 500 kPa hf=1 050 ku/kg &hfg = 1752 kJ/kg n — ma(hftxhig-hhvi} _ 56600 x [105040,97 (1F52)-1023 ~ mix CY S750 x 33000 = 8,B (1050 +1699 44-101 = B.8x 2648 42 x 100% 33000 33600 = 70,625% (4) Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -6- T1280(E)(M31)T POWER MACHINES N6 4.2 Qin (kJ/kg) Qout (kJ/kg) % 33 000 Qecon = 2200 6,667 Qeyap = 8,8 [1 050 + 0,97 (1752) - 351] =21 106,27 | 63,958 Qeup = 8,8 (3 105,5 - 101) - 2 200-21 106,272 =3 133,328 | 9,495 Qairpreheater =2512,5 7,614 Unaccounted = 33 000 - 28 952,1 = 4 047,902 | 12,266 33 000 = 33 000 100 (7) [20] QUESTION §& 51 Bp = 2X 60 To Sor . Sara - 9995 kN 2nN inn iso ' . ®mech = 52 x 100% Ip = 22. = 2422" - 9.875 MW mec Ge , (4) 5.2 ps ath icv mffs = Ip. 887B x 1o® Txey 08901 x 45500 = 0,5 kgfs (2) 5.3 Set = ar = See OR =x * mec = 39, 01 x 0,8 = 31,21% =31,21% (2) 54 _omffh _ 0,560 60 SFO = = e765 = 202,817 kg/MW.h (2) 55 mg =mf (25+ 1) x60 = 0,5 (26) x 60 = 780 kg/min (2) 5.6 [Gin (MJ fin) Qou (MJ min) % 45,5x0,5x60 | BP =7,1x60 = 426 31,21 = 1365 Exhaust = 780 x 10°x 1,05 (423 -18) = 331,695 | 24,3 Coolant = 1 200 x 10% x 4,2 x 65 = 327,6 24 Unaccounted = 1365 - 1093,485 = 279,705 20,49 1 365 = 1365 100 (8) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -7- POWER MACHINES N6 QUESTION 6 6.1 Downloaded from hlayiso.com Copyright reserved T1280(E)(M31)T (not to scale) (10) Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -8- 71280(E)(M31)T POWER MACHINES N6 6.2 U = TDN = mx 145% 2107.5 | 60 60 | = 160 m/s 6.2.1 V1 = 141,6 x5 = 708 mis 6.2.2 V2= 78, 6x5 = 393 ms 6.2.3 V3=74,6x5= 373 mis 6.2.4 V4=21x5=105 m/s 6.2.5 63 = 30,6 ° 6.2.6 pr=35° 6.2.7 a2 = 18° 6.2.8 Vr3 = 45, 3x 5 = 226.5 mis 6.2.9 Vre= 43 x 5 = 215 mis 6.2.10 An ene) x 100% 3 xt60 (9564388) 400% ? 2x 160% 1375 aes x 100% 708? = 87,78% J (10) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -9- POWER MACHINES N6 QUESTION 7 74 Ideal C.0.P = 7h. _ 267 ~ 30g-767 = 2 37 = 7,216 Actual C.0.P =x C.0.P = 0,9023 x 7,216 = 6,511 T1280(E)(M31)T 81,6 410,2 Hr be2dire news) (3) 720 Cops = C.0.P x (he— hn) = ht — ha 6,511 x (479 ~ he) = hy - 110, 2 3 118,769 + 110, 2 =hi + 6,591 hy = 429,9 kJ/kg hy = hs + x1(h4 — hs) Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -10- T1280(E)(M31)T POWER MACHINES N6 730 yet! 2 202x420 4 _ifxrD® _1,2x mx (41285 )% ~ 4 $ = 0,002 m/s Vs = ee = 0, 014 m/s Ve =VsX%wi =0,014x 0,9 = 0,0126 m¥s 7.4 Wa =x. - Var = 0,92 x 0,168 = 0,155 m/kg m, = “8 = SSE x 60 = 4,88 kg/min BS 05 Pe = mr (he- ha) = S88 (479 - 429,9) = 222 (49,1) 66 = 4kJ/s — Pe 4 Pm = = yg TOkW 3 mech TOTAL: Downloaded from hlayiso.com Copyright reserved (5) (4) (3) [20] 100 | i | | i ; | i i
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA TI460(E)(N21)T og NOVEMBER EXAMINATION ‘This question paper consists of 7 pages and 1 formula sheet. Downloaded from hlayiso.com Copyright reserved lease turn over
Downloaded from hlayiso.com
(8190046) -2- T1460(E)(N21)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 NOTE: If you answer more than the required number of question required number of questions will be marked. All wol be marked, must be cleariy crossed out. y not. want'to INSTRUCTIONS AND INFORMATION 4. Answer any FIVE questions. 2. Read AL the questions carefully. 3. Questions may be answered in.any. or ‘but subsections of questions must be kept together. 4, Number the answers acedrding to. numbering system used in this question paper. Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) -3- T1460(E)(N21)T QUESTION 1 The following heat balance was drawn up after a 60 minute test on a single cylinder, 4- stroke oil engine: Q in fuel Q absorbed (kU/min) (kJ/min) 4 800 Brake power 2 680 Friction power = 420 Cooling water = 1176 Exhaust gases = 1320 Unaccounted = 204 4 800 4800 The following information was also noted during the test: Swept volume of engine Total number of revolutions Length of indicator diagram Spring number Cooling water used Calorific value of oil used = 45 Muikg Temperature rise of exhaust gases = 382°C Length of pistol stroke = 1,21 x diameter Specific heat capacity of cooling water = 4,2 kJikg.K Specific heat capacity of exh 4,045 KJ/kg.K Caiculate: 14 1.2 The diameter of the piston and the length of the stroke in mm. Downloaded from hlayiso.com (10) (3) [20] “Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) -4- T1460(E)(N21)T QUESTION 2 A velocity compounded, 2-stage, impulse turbine is designed to discharge the gas axially. The inlet and outlet angles for the fixed blades are 36° and 17° respectively. The relatively velocity at exit from the second row of moving blades is 1,125 times the biade velocity. The velocity of flow at the inlet to the first stage is 1,45 times the blade velocity... The gas leaves the first stage with a relative velocity of 360 m/s. 4 The velocity coefficient for all the blades is 0,94. The gas flows at a rate of 40 k/s. 2.1 the diagrams. Calculate the scale. 2.2 Determine from the velocity diagrams: 2.2.4 The nozzle angle 2.2.2 The inlet angle of the first wat. ioving blades 2.2.4 2.2.5 2.2.6 2.2.7 ne velocity of the gas at exit from the turbine in m/s *.« The tangential force developed in the turbine in KN The power developed by the turbine in KW (10x2) (10) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) -5- T1460(E)(N21)T QUESTION 3 A gas enters a convergent-divergent nozzle at a pressure of 2 030 kPa, a temperature of 627 °C and a velocity of zero and expands to a pressure of 598,9 kPa, at the exit. The temperature loss in the convergent part is 150 °C. The area at the throat is 1553,434 mm? The Mach number for the nozzle is 1.3. Take Cp for the gas as 1,005 kJ/kg.k. Calculate: 3.1 the value of gamma, the pressure at the throat in kPa, characteristic gas constant, the specific volume at the thr 3.2 QUESTION 4 The following readings were taken n during | a, test, on "constant pressure, open-cycle gas turbine plant: Air.temperature at compressor = 29°C Ratio of pressures for the turbine” = 6:1 Air temperature at combustion chamber outlet = 677°C Air temperature at plant ou : = 302,6°C Mass of air circulating ~ = 20kg/s = 845% = 82,6% = 86% = 1,005 K//kg. K = 1,4 ‘The'adiabatic and actual absolute temperatures at the compressor outlet and ‘the work done on the compressor in kW. 42 The adiabatic and actual absolute temperatures at the turbine outlet and work done by the turbine in KW. 43 The absolute temperature of the air at the combustion chamber inlet 44 The heat energy supplied in the combustion chamber in kJ/s. 45 The thermal efficiency of the piant. Downloaded from hlayiso.com (7) [20] (2) [20] Copyright reserved Please turn over
Downloaded from hlayiso.com
(8190046) -6- T1460(E)(N21)T QUESTION 5 A single acting, 3-stage, reciprocating compressor delivers 415 kg of air per minute to an after cooler at a pressure of 6 720 kPa. Intercooling is perfect and the stages form a geometric progression. The compressor sucks air into the low-pressure cylinder at 405 kPa at a rate of 12,6 m1 min. Take R for air as 0.288 kJ kg. K and Cp as 1,005 kJ kg. K. The index for compression and expansion is 4,31. Calculate: 6.1 The power to drive the compressor in kW. (3) 5.2 The ratio of pressure for the stage, the absolute tempe f pressure cylinder, the absolute delivery temperature," intercooler in KW and the heat extracted by the water jacke in kW. : (11) 5.3 The effective swept volume of the low pressure’eylinder, the effective swept volume of the in yolume of the high pressure cylinder in 240 rimin. (6) [20] QUESTION 6 In order to improve the e' ir-preneater was fitted. During tests on th élantth following was noted: { steam increased from 2 705 kd/kg to 2 730 kJ due to a rature. The air supplie g of fuel decreased by 0,5 kg. The feed wi erature remained unchanged at 78.7 °C The rate of evaporation increased from 39 312 kg/h. ofthe fuel burnt per hour remained unchanged at 42 000 kg. ic value of the fuel burnt remained at 28.5 MJ/kg. The temperature at the chimney base was reduced from 250 °C ta 160 °C. The specific heat capacity for combustion moisture at 460 °C is 2,06 kJ/kg.K. The heat lost to the moisture remained unchanged. The boiler room temperature remained unchanged at 25°C. The pressure of the gas at the chimney base remained unchanged at 450 kPa. The mass of the combustion moisture remained unchanged. The heat lost to the moisture in the flues and the dry flues before fitting the air preheater was 4 577,4 kJ fuel and 4 702,5 kJ/kg fuel respectively. The specific heat capacity of the dry flues remained at 1,045 kJ/kg. K. The specific heat capacity of water remained at 4,2 kd/kg.K. There was a 2% increase in efficiency after the preheater was fitted. Downloaded f : rom Copyright reserved hlayiso.com Please turn over
Downloaded from hlayiso.com
(8190046) -T- 71460(E)(N21)T Calculate by using steam tables only: 6.1 The mass of the air moisture in the flues per kg of fuel and the heat lost to the moisture in the flues per kg of fuel after fitting the air-preheater. (6) 6.2 The mass of the air in the flues per kg of fuel before fitting the air-preheater and the heat lost. (7) 6.3 The thermal efficiency of the plant before fitting the air-preheater and the steam generated in kg/h after the air-preheater was fitted. (5) 6.4 The equivalent evaporation fram and at 100 °C of the im (2) {20} QUESTION 7 Carbon dioxide is used as a refrigerant in a vapour cof The plant operates between limits of —12 °C and 24: °C a dry saturated vapour. The saturated liquid refrigerant leaves the The entropy of the refrigerant after throttling is 0, 538 | oUKS. K The cooling water temperature rise is The specific heat capacity of the water | is: The following are extracts fro} SATURATION TEMPERA URE © SPECIFIC ENTHALPY | SPECIFIC ENTROPY ‘Liquid (4) | Vapour (hg) | Liquid (sf) _ | Vapour (sg) 56,62 322,66 0,222 1,241 155,58 282.58 0,560 0,986 hw The. dryness factor of the refrigerant at the compressor inlet, the specific anthalpy at the inlet and the work done by the compressor in kJ/kg. (7) 7.2 The dryness factor of the refrigerant after throttling, the specific enthalpy after throttling and the specific heat capacity of the saturated liquid refrigerant. (7) 7.3 The refrigeration effect in kJ/kg and the actual coefficient of performance. (3) 74 The mass of cooling water requires by the condenser in kg per refrigerant. (3) [20] TOTAL: 100 Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
(8190046) T1460(E)(N21)T FORMULA SHEET PY, =mRT, ty. ny Bye RW A AU =m.Cyv AT Q=AU+Wd Q=AU + Av As =m cv in 24 cp.tin A K As =m_Cy.In A As=m.Cp.In 2 a Asem. RAIn th B, Q=m.Cp. aT Qzem.Cy. AT © Tou Soy = Sg + Ep In. oS — (Figg 1941) Pou Iiug = yp + Mpg Downloaded from hlayiso.com Copyright reserved
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE NATIONAL CERTIFICATE NOVEMBER EXAMINATION POWER MACHINES N6 21 NOVEMBER 2013 This marking guideline consists of 9 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -2- T1460(E)(N21)T POWER MACHINES N6 QUESTION 1 vo 1.4 Bp = Ser = A 8 kW 60 60 rane v [P= QsptOre 1680+420 _ 2100 _ 35 kW gS a Thaecn = = x 100% = x 100% = 80% «" IP me ACE 60xIP BOXES XOX ¢* Taxexe Spioso = 800 kPa P, = AaMey La PR exhg — T6CKRNY g Dy Ag = = age = 870 mm (10) 1.2 Qeo = My CP Aly Aty = ee WS nee Caw _ BPX 60X60 28x 60 x 60 =G6Akg/hY "ym = Tey O38 xc a0 7 = OF Kall Q, 01 OR my = Le = a = 64kg/h Qoxn = (tte + 1)my X CpgAty a Bern ig 132060 ray Ma = Tr cpghty Goapemaae 1 > 3l—4 = 30:1 (7) “ 1.3 vs = 20% = 4p? x Lap =p? wf AE ne SPO 103 = 276,09 mm L2inr L2inr vw L=1,21D = £21 x 276,09 = 334,069 mm (3) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -3- POWER MACHINES N6 QUESTION 2 2.1 asain Rrateat Va bonis Scales lon) asa” 2 Ge w Copyright reserved Downloaded from hlayiso.com T1460(E)(N21)T (10) Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE 2.2. 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 Downloaded from hlayiso.com Copyright reserved -4- POWER MACHINES N6 ai ga" aa, see? e315 8% G2 2S C7 G, 6 his Oy, + ar, 3. Uf + gak%s4 2 partie. Vi = 269,8x42 ers, Vg = 20,684 eats, Chong = oe . hang = 177 Meat Noigs Feang = 77 Maat Mota} 4002 asajmia® 2 $0,028 kW Pos Ux Peorg 160X #6, XS ,08 2 gojaa kw T1460(E)(N21)T (10) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -5- POWER MACHINES N6 QUESTION 3 v v vw 3.1 Cy = f 2000EpCT, — 7.) = 2000 1.005 x 150 = 549,09 m/s T,-T, = AtY v ¥ 2 T, = Ty — At = 900 ~ 150 = 750K 2 nen) 4s R= ("= 2030(2.)** “= 1072412 kPa” ye R=Cp- Cv and yo R= Cp -2= reves SPEED ya MOOD a 0,287 kj /kg.K We a v= Seed 0,200 7 m3/kg Ac= wey m= ate = assaaevusagonse * = 4,25 kg/s” vw vw 3.2 Cy = Mach No X C, = 1,3 X 549,09 = 713,817 m/s Cy = (2000p T, = T) h=t%- oe = 900 v ~ EI 646,5 Ke cas’ os TT 7507-6465» 103,5 . = of we TSO GEE ee X 100% = 90%“ Naiv = pai 750-638" rng * 100% 90% Downloaded from hlayiso.com Copyright reserved T1460(E)(N21)T (7) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -6- T1460(E)(N21)T POWER MACHINES N6 QUESTION 4 1, = 575,6K r Wi NW eee Dre = 86% Combustion chamber 7 = 84,5% he = 82,6% T= 302K P,P, 6 m= Wkg/s Bess y= 1h Cp = 1005 kifkg.K Fo ot 41 13 = 7, (2) © = 302°(6)"™ = 503,89 K~ mT, Ty = 7, + EY = 202+ SE = 302 + 230,923 = 540,923 KY The 0,845 °° Cae ra ¥ P, = mCp(Ty, — T,) = 20 x 1,005(540,923 — 302) = 4.802,353 kW” (7) y-a aa 42 som (Pye _ ft aa y hah () = 950 () = 569,37 K 14-75 * he Pad fo ov o¢ Ts = Tq — (Ty — Ts) = 950 — 0,826(950 - 569,37) = 950 — 314,4 = 635,6 Ky f v vo vf P, = mp(Ty — Ts) = 20 x 1,005(950 ~ 635,6) = 6 319,44 kW (6) 43 Nhe =e vo oe &. Ty = Ty + Aye (Ty — Ta) = 540,923 + 0,86(635,6 — 575,6) = 540,923 + S16 = 592,523 K” (3) a ¥ vw v 44 Qeo = mCp(T, — Tz) = 20 X 1,005(950 — 592,523) = 7 185,288 ki /s 2) v ¥ , 45 nye = 8 x 100% = eee = X 100% @) = 21,114%” [20] Downloaded from hlayiso.com Copyright reserved Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -T- POWER MACHINES N6 QUESTION 5 5.1 aod P= ZL Ave, ee )* _ ie ont — 3x1 31 12,6 | (6720 2481 Y 105 x BE 2e| (zane ~ O31 60 LOS = D131 “O31 6720 105 228 105 x oni |( = 108,534 kW 5.2 [Pet 3fe720-" y = we SE ee gy Ts 7 105 4 P,Ve, = mRkT, AT = Seen = 306,25 Kv mot aL oat Th=TleTl at (2) Typ.) = 306,25" (42 = 425,186 KY ov wv v Qine = mEp(T ~ Ty) = Ex 1,005 (425,156 ~ 306,25) = 29,875 kW © Quy = Orne = EES" — 29,875 = 6,303 RW 5.3 ov ¥ Ve, = 4% 220,21 x = 0,052 5 m3/stroke s N 240 malty» _ 15%0,288%306,25 Ve, = a 60x4x105~ = 13,125 x 10-43 stroke” MRT, _ 15X0,2.88X306,25 ” 5 By . eet Ys Se 5x stroke + Ves 7 eananan ios?” 3,281 2 10-3 m3 /strok Copyright reserved Downloaded from hlayiso.com T1460(E)(N21)T (3) (6) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -8- POWER MACHINES N6 QUESTION 6 6.1 At 150 kPa and 250°C: fig, = 2.973 Kd /ko 6.2 6.3 64 Copyright reserved Ab 160 Pai hg = 2696 k{/kg and by, = 113,3°C BEFORE Qin = Mm[hise — CwAtylY sity = 2 aia | hn = edly = goa 7 O55 kg /kg fuel ¥ ¥ AFTER igs = hy + Cotes ~ te) = 2696 + 2,06(160 ~ 113,3) = 2 792,202 kI/kg a a s y v v v ¥ Qm = Mmlhss — CwAty] = 0,55[2792,202 ~ 4,2(25)] = 1 477,961 ky /keg BEFORE Q, Qg A702,5 ¥ Epytt, L0aS@S0~25)~ 20 ky Mg = Mg + 1— Ma” ¥ yv v A Mg = Mg ~ L4 My = 20-14 0,55 = 19,55 kg/kg fuel v ¥ AFTER My = Mg ~ 0,5 + 1— my = 1955-05 +1—-0,55 = 19,5 kg/kg fuel ¥ ¥ v v Qg = MglpgAty = 19,5 x 1,045(160 — 25) = 2750,963 kf/kg fuel At 78,7°C: hyy, = 330 kJ/kg _ mfitse~hpo,} __ 39322|2705-330]> = “ BEFORE =n, = ee 100% = gasppn 7 100%=78% AFTER Tin = 78+ 2= 80%” aes[heeRpwyd Nn = myxcr UX Mm pXCV — OB+k4200x28500 ¥ Ms =a = Gorcaaa 39.900 kg/h _ PsfPss—lywi} » _ 39900~12730-330)-" AFTER BE wypX2257 2002257 = 10,102” Downloaded from hlayiso.com T1460(E)(N21)T (6) (7) (2) [20] Please turn over
Downloaded from hlayiso.com
MARKING GUIDELINE -9- POWER MACHINES N6 QUESTION 7 P (hay -8L..] ‘ i ‘5. y/tg) i 52,62 155,58 282,58322,66 0.222063 0.9881,241 0,538 7.4 ¥v ra hy = he + 2,(hy — lig) = 56,62 + 0,75(322,66 ~ $6,62) = 256,15KI/Ieg wv xv a WD = hy — hy = 282,58 — 256,16 = 26,43 ly fleg we S886 __ OS3BY0,222° _ 0,516 , 02 *s ated (241-022 = rig 994 vox + ¥ hg = hg + X5(hy — hg) = 56,62 + 0,31(322,66 — 56,62) = 139,092 kI/kg fis = hy — Cp(Ts — Ta) we Bgchs __ 155,50~139002-" 16,488 _ p= hoy Spore ge MAKI KG RE = hy..hs* 256,15 — 139, 092 = 117,092 = 117,058 kI/kg COP = RE = 117,058 “= 4.429” = 4,429 WD = 26,437 TA Qecon = hy — Ny = My X she x AtY — 2acity _ 282,58-139,092~" _ 143.408 = thexae apewiege egg = OSB kg /kg w 69,72 Copyright reserved Downloaded from hlayiso.com T1460(E)(N21)T stkifka.R) (7) (3) (3) [20] TOTAL: 100 Please turn over
Downloaded from hlayiso.com
higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA Calculators may be used. ndid ; tes will require drawing instruments. This question paper consists of 8 pages and 5 formula sheets. Downloaded from hlayiso.com Copyright reserved dhet Please tum over
(8190046) -2- T1460(E)(J26)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES N6 TIME: 3 HOURS MARKS: 100 af:questions, only the ork'you do not want to NOTE: If you answer more than the required num required number of questions will be marked. be marked, must be clearly crossed INSTRUCTIONS AND INFORMATION 1. Answer any FIVE questions, ns of questions must Downloaded from hlayiso.com Copyright reserved dhet Please turn over
(8190046) -3- 11460(E)(J26)T ANSWER ANY FIVE QUESTIONS. QUESTION 1 Dry saturated steam with a temperature of 179 °C enters a convergent-divergent nozzle with a negligible velocity. At the throat the steam has a pressure of 500 kPa, it is 96,5% ary and the diameter is 50,891 mm. The pressure at the exit is 350 kPa and the actual dryness factor-of tes steam is 0, 94. The reheat factor of the nozzle is 4,5% Calculate by using steam tables only: 1.4. The specific enthalpy of the steam, the velocity in m/s, ‘the. Specific volume and the area in mm*at the throat of the n nozéle steam in kg/s (9) 1.2. The actual specific enthalpy, the dryness factor of the steam at-th (8) 1.3 -The velocity of the steam h (3) . [20] QUESTION 2 and for the second stage itis 3,8:1. of the second stage is 87 °C. Take R for air Calculate: 2.1 The masé of air delivered in kg/s, the effective swept volume of the second stage in cm%, the swept volume of the second stage in cm* and the diameter of its piston in cm (10) 2.2 The clearance volume and the cylinder volume of the second stage in cm® (4) 2.3 The power required to drive the compressor in kW (4) 2.4 The absolute delivery temperature of the air (2) [20] Downloaded from hlayiso.com Copyright reserved dhet Please turn over
(8190046) A. QUESTION 3 T1460(E)(J26)T A six-cylinder, three-litre, four-stroke petrol engine was tested on a rope brake and the following information was noted: 15 minutes 2 940 rfmin Duration of test Rotational frequency of engine Mean diameter of brake Net load on rope Indicated power developed Diameter of each piston Brake thermal efficiency Calorific value of fuel Air-fuel ratio boi Wn ou WoW WT Downloaded from hlayiso.com Copyright reserved dhet Please turn over (6) (4) (3) (3) (2) (2) [20]
(8190046) -5- Ti460{E)(J26)T QUESTION 4 A velacity compounded impulse turbine consists of two rows of moving blades separated by a row of fixed blades. The average diameter of the moving blades is 975 mm and it rotates at 3 330 m/s. The inlet and outlet angles of the first row of moving blades are both 26 °. The exit angle of the fixed blades is 18°. The relative velocity of the gas at the turbine inlet is 590 m/s. The inlet and outlet angles of the second row of moving blades'are There is a 5% loss of velocity across all blades due to fricti The gas flow rate is 25 kg/s. 4.4 Use a scale of 1 mm = 5 m/s and construct elocity di : $-for the turbine in the ANSWER BOOK. Indicate the lengths of ALL the lines as well asthe magnitude the.angles on the diagrams : (10) 4.2 Determine from the velocity diagra ~The power developed by the turbine in MW S (10) [20] Downloaded from hlayiso.com Copyright reserved dhet Please turn over
(8190046) -6- T1460(E)(J26)T QUESTION 5 A steam plant consisting of an economiser, evaporator and a superheater, generates 38 700 kg of superheated steam per hour at a pressure of 2 MPa from every 4 500 kg of coal burned. The specific heat capacity of the superheated steam is 1,08 kJ/kg.K. The calorific value of the coal is 30 Mu/kg. The air fuel ratio is 18: 1. The thermal efficiency of the plant is 82,78% : The temperature of the feed water entering the evaporator is.99,6 °C." The temperature of the flue gases at the chimney base i is 20: The boiler room temperature is 25 °C. The temperature of the flue gases leaving the evapotétnk is 468 The temperature of the flue gases leaving the superheater is 3254 The specific heat capacity of the flue gases is 1,0: ko. Ke Calculate by using steam tables only: 5.1 5.1.1 The heat absorbed by the ¢ omiser in kdlk coal * Downloaded from hlayiso.com Copyright reserved dhet (11) (5) [20] Please turn over
(8190046) -7- T1460(E)(J26)T QUESTION 6 A single cylinder engine operating on the diese/ cycle principle has a piston with a diameter of 89 mm. It has a cylinder volume of 600 cm*. The temperature after combustion is 2,4 times the temperature after compression. The volumetric compression ratio is 15 : 1. The volumetric expansion ratio is 6,25 : 1. The expansion index is 1,3. The compression index is 1,32. The heat received during combustion i is 1 007,412 kJ/kg gas Take Cp for the gas as 1,005 kJ/kg.K and Cv as 0,718:kJ/kg:k Calculate: 6.4 (3) 6.2 (3) 63 (7) 64 (3) 65 (4) [20] Downloaded from hlayiso.com Copyright reserved dhet Please turn over
(8190046) -8- T1460(E)(J26)T QUESTION 7 Methy! chloride is used as a refrigerant in a vapour-compression refrigerating plant operating between temperatures limits of -6 °C and 30 °C. The refrigerant is a wet vapour with a specific enthalpy of 446,35 kJ/kg, at the compressor inlet and it is superheated by 15 °C during isentropic compression. The refrigerant is condensed in the condenser but nor undercooled. The refrigerant flows at a rate of 1,8 kg/min. The temperature rise of the cooling water is 15 °C. The specific heat capacity of the cooling water is 4,2 kJ/kg. The following are extracts from methyl chloride tables: Saturated temperature (*C} | Specific enthalpy.A/kg' Specific. entropy (k/kg.K) Liquid (A) eVapour:(h,) iquid Vapour (sz) 6 516 462.8. "1,746 30 108,6, 4/87 1,627 Calculate: 71 The dryness factor o' mpressor inlet, the specific heat capacity of the after compression ct in kdikg @ work done by the compressor in kJ/kg of performance. Sarierconipresston ~ § of saruraredvapourar 30°% +.Cp.lel? arrarcompresston * in condenser, TOTAL: Downloaded from hlayiso.com Copyright reserved dhet (10) (4) (3) [20] 100
(8190046) -1- T1460(E)(J26)T POWER MACHINES N6 FORMULA SHEET Any applicable formula may also be used. ENGLISH GENERAL PY, =mRT, R=Cp-Cv PV=c PV" =¢ PV" =c O=AU + Wa Q=AU + Av cy “In Poy Cp In ey ra Ky Av=m.Cy In A V; As =m.Cp In ey As=m.Rtnh A Qz=m.Cp. AT Q-=m.Cv.AT f, =S,+Cp. In 8 f; AY SH Sy =Se-S+ S=Sp +See Downloaded f?émnt hlayiso.com Copyright reserved dhet Please turn over
(8190046) ENGLISH My = hp + xhyy Vous = XV, ws g -2- GENERAL nT q., -1941) V,, =! —____ SH Py ee v. T1460(E)(U26)T AFRIKAANS as = Ay + Xyy Different formulae for work done (Wd) ““Verskillende formules vir arbeid-verrig (Av) Downloaded from hlayiso.com Copyright reserved dhet Please turn over
(8190046) -3- ENGLISH GENERAL Differem formulae for work done (Wd) = area of P¥-diagram = work done first stage + work done second stage +.., WA yoy = Wa, — Wa, Ware = Qneit T1460(E)(J26)T AFRIKAANS Verskillende formules vir arbeid verrig (Av) = area van PV-diagram & arbeid ver- tweede stadium + ... 7 ~ Av, Different formulae for air standard efficien- cies (ASE) - mente (ESR) Ve ‘skillende formules vir lugstandaardrende- _ heat added’ ~ heal rejecte ag warmie loegevoeg ~ warmie afgestaan warnile foegevoeg _ Volume of air Swept volume _ Volume of free air Swept volume Copyright reserved dhet Verskillende volumetriese rendemente, Oroi _ Volume lug ingeneem Stagvolume _ Volume vrylug Slagvolume Downloaded from hlayiso.com Please turn over
(8490046) -4- T1460(E)(J26)T ENGLISH GENERAL AFRIKAANS Different thermal Verskillende termiese efficiencies, Oherm. rendemente, Oerm. _ Wd 7 Av heat supplied warnite toegevoeg ; BP Ibrake therm. — Mp Is x CV 1 _ IP ind. therm. fs xCV \ 1 _m, (hs — hw) thernt. my x CV i _B-T . No = Lf; Ne _ BP mech. TP Indicated efficiency ratio dikateurrendementverhouding Tind. term. ISR Renwrendementverhouding _ Vind. therm. ASE ; Brake efficiency ratio _ Trem, term. LSR _ Novake therm. RD =2n IN 60 RD = Prom gem, LANE = Fad. mean ID = Pra, gem, LANE m ISFC = 2th spy — MoLh IP ID aa fib Mein BSFC =——— RSBY = BP RD cop =" xew = Ty -7 tT -7; RE VE COP = KVW =— Wad Ay P=mU,AVw D=m.U. AVw Fy =m. AV Fas, = 0. AV Downloaded from hlayiso.com Copyright reserved dhet Please furn over
_ (8190046) 5 T1460(E)(J26)T ENGLISH GENERAL AFRIKAANS 2.U.AVw Re a -t ¥ yt) Ndia, > _ ils (As —hy) My X2 257 Tank. = Trank. = Ty 2 C2 82, + U + BR ++ = BA + + BY +4 = C3 2 Cy BZ + Uy + Py + +Wa 824, + Uy + Py + = + Av DeWnloaded from hlayiso.cém 2 Copyright reserved dhet
Downloaded from hlayiso.com
higher education & training Depariment: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE — | NATIONAL CERTIFICATE AUGUST EXAMINATION POWER MACHINES N6 26 July 2013 This marking guideline consists of 8 pages. Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -2- T1460(E)(J26)T POWER MACHINES N6 QUESTION 1 1.4 At ATO: h, = BIT kf fg = hy At 500 kPa: hy = 640 kf/kgi hy, = 2107 kj/kgit, = 151,8°C and V, = 0,3747 wf fkeg vv v v A, = hy + xhpg = O40 + 0,965(2107) = 2 673,255 kf /kg v v v A C, = ¥'2000(k, — h,) = §2000(2776 — 2673,255) = 453,31 m/s v v v Vi = x¥, = 0,965 (0,3747) = 0,3616 m'/kg v v A, = fd = : (50,894)? = 2 034,098 mun? — mv, Ae & v A.C, 2034,098 x 4076 x 453,34" m= = = = 2,55 kgfs A 0.36164 (9) 1.2 At 350 kPa: hy = 584 ki/kgihy, = 2147k/kg and V, = 0,524 nm? /kg v v v v hy = hep + xq (hp) = 584 + 0,94(2147) = 2 602,18 kj /keg voev = The Mor mab where "ox = 100% —% reheat = 100 —4,5 = 95,5% hy—Ay . 2776 —2602,18 aL =hy- = 2776" — = 2776 — 182,01 = 2.595,99 YI fhg os 0,955 2 = hy + Og) hi —h, 2593,99— 584+" 2009,99 x; = = - = = 0,936 Bre 2147+ 2147 (8) 13 v v v v Cy = f2000(h, — h,) = f2000(2776 — 2602,18) = 589,64 m/s v v V, = x¥, = 0.94 x 0.524 = 0.4926 mi /kg (3) ; [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -3- 71460(E)(J26)T POWER MACHINES N6 QUESTION 2 2.4 PyVe, = maT y p 3 5 2 =0,25 kg/sy 6 4 MART 5, GOW" _ O,2SKO287 XBE0~" 5, 60 Vea = Py No 40405 ao” Vv =15 375 cm /cycley Ven Mora Fan Vs, = 2% = B88" _ 46 o00em! v 2 aye, 8 9605" v Vs="D*L=" Dex 12D =" DF Co. . _ favs _ 8 laxieooor - Pp Py) 12" Qj Lane 25,701 cm (10) Vey = {= Fypin)¥5p — f1-0.9609) 160007" 270,562 om) ¥ (pay 1 (3,8) RE 1 v v v V, = Vs,+¥e, = 16000 + 370,562 = 16 370,562 on? (4) 2.3 Po= tS PyVe, [(rps,) = ~ 1] + sea hal el rms) * - i} = [2s 105” x S28 [arr cart +23 (ex 108) 8 le, gy’ if} 82 wy, = (8.977 4 10, 301}4= (19, a78)4. = 77,112 kw (8) OR Pe= i pmRr, lo p5;) i] ‘2 [(rps,) 1] = 3 x 0,25 X 0,287 x 300 (4) ~ 1) +25 y 0,25 x 0,287 x 360 [eas - 1) = = 35.907 444,203 = 77,11 kW (4) 2.4 Bok ee rm =r, () n= 360°(3,8)° 38 = 508,882 Kv (2) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE “4. T1460(E)(J26)T POWER MACHINES N6 QUESTION 3 3.1 v vv Vv v iBe} _ QnT Hf _ Ini mgk)N _ 2a( 30,945,810 |x2940 60 60 . 60 — 2xe(2?d St5 72) 2980 7o7? at , = S84 kv y BP RD B, LACE . to v wn SOBP GOKB EK" b pace axt078 42540." where LAE = 31 =3 x 1077 3 = 1142857 kPa y (6) oe x 100%) = 84%" ico~ 3.2 epee Homeck ~ sp * 100%) = p= ee = SE = 1 360,544 kPav . Fmeck Coe PLACE B LANE pp = vee Mt OR 60 6 po Sk, SN = 1 360,544 kPa P yate ayig7ygoag (4) 3.3 ¥ v ALAR xB x07 FH 3 = =e = yam B nDls xloosa7}? ee 10 72,91 ram (3) BP 34 y= v mg jgx€V BP 84-60 o = — = — i3 ian’ My fe mpexeh ~ Ogeexaz0oar x15 Skgini5min (3) 3.5 ISFC = EA yom SRO 20 IP 15x 100~" 100 =02 kg/kW.hv (2) 3.6 Mage = (m, + my) X Wi min” =(23" 4 on 1 =(23°41)K 5 = 24x45 =8kg/min’ (2) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -5- T1460(E)(J26)T POWER MACHINES N6 QUESTION 4 “ra J ITH O97 HRB Bao oe" . of Al Ue “a5 = a / Aal GHarOy 7 38 VY P19 ils 6 u ‘ 4 Whos St, Cur | [agen ee SS OO uv a 4 Y= (49, BRS 2 746 SUS, , a i g Ve 2aa,an5 = 414,59 77/5 , ao Le we 6 Vave,7¥5 +392 sme, y Fax m TM wee (even cas [le41-4yse(aya- 23,05] Va ee € 228 asds-aasayeliais 148) & cas[ i876) cas la] %) ’ ssi 2475 NN 6 a) pao’ ag a 3 g Pe nm UVare ml (NesptNusn) ° 225x170 (206,84 7%, JS raed we a 2 ad xf FCs OS F 3S) zasatto lu 432,8) x107* 2 6,088 MW IY (10) ‘ 1 SN _ VEaead, trim (10) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -6- T1460(E)(J26)T POWER MACHINES N6 QUESTION 5 51 5.1.1 v v v wv v Qacon = OMg F DCv(ty — tou) = (18 + 1)1,05(325 — 205) = 2,394 tifa v v 5.1.2 Quay = (Mg + UCPltig — tone) = (18 + 1)1,05(465 ~ 325) = 2 793 kf /keg v v v vv 5.1.3 Qaap = (CV-1e) — Pacon — Pru = (30 000 x 0,8278) — 2394 — 2793 =19 647k] /kg ¥ 5.1.4 At2000 kPa: bh, = 908 ki/kg sh, = 1889KI/kg andzt, = 212,4°C At 99,6°C: Any = 418 ky/kg mM, x Qevap = mally HRA g — Aye, |Y - oe Zevag Xe __ iss? K4500 a “ xAyg = ae — hy + bey, = eae 908 +418 38700+" = 1794,5445 = 1794,8345 = 0,954 tgg 1885" (11) Pe 52 Qo = TELA = Digg + CP (tes —B)]Y cup NIT, __ 2793 x 4500 ww, CPU tye — ty) = Se (1-2)ipg =n — (4 — 0,95) “1889 te = an + t, = — a 242,4" = 426,027°C v (4) 5.3 , + a Pig Cb gl Fohim—Fatm)~" _ (18 41) 1osis0s 25") MChinney = cv = a000D" x 100% =11,97%V = 100% — _ “ Yemaccounted va Went Menim = 100 — 82,87 — 11,97” = 5,250 (5) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
MARKING GUIDELINE -T- T1460(E)(J25)T POWER MACHINES N6 QUESTION 6 6.1 Wy = Vy = 19%, = 15% 4 “8. — ratio ¥5 My 600-7 3 y=—= =96emn' ¥ a ratio 6,25" 1 Vv (3) v v v 6.2 Y= Vile —1) = 405 — 1) = 40 x 14= 560 em) Vs= = pTL = Ms AO = + . L= apt Txtae? 7 10 = 90 mm (3) v v 6.3 Q2_3 =mCp(T, —T,) = 1X 1,005(2,4T, —T,) = 1005(1,47,) = 1 007,412 7 1 607,443 = 716 KY * 1e4K1,005 vyoev v T, = 2AT, = 2.4% 716 = 47184 KY vv v Reo 0,32 7,=7,(2)" =716(5) =301K . v v ¥ _ % Agr 4 \O8 T, =Ty (2) =17184(4-) = 991,654« v Q,-, = mCp(T, — 7.) = 1X 0,718(301 — 994,654) = 495,89 ki/kg (7) mR (T,,-Tp 3 6.4 Qa. = WD+ AU = a tm€v(Ts —T,) ¥ __ 1xG,287 (01 (Sei TE 4 x 0,718(716" — 401) = —372,203 + 297,97 = ~74,233 kf/kg Vv (3) 65 wo = mar|(t,- 7) +- Ev Med ment _ v -\ , 17184—991,656"" 746" 302 = 1X 0,287 [C7184 ~ 716") 4 ae | = 0,287[1002,4 + 2422,4867 — 1296,875] = 0,287[2128,0117] = 610,739 Kf /kgv (4) [20] Downloaded from hlayiso.com Copyright reserved Please turn over
OHET “2 T1390(E\AQ)T DEPARTMENT OF HIGHER EDUCATION AND TRAINING REPUBLIC OF SOUTH AFRICA NATIONAL CERTIFICATE POWER MACHINES Né TIME: 3 HOURS MARKS: 100 NOTE: {f you answer more than the required number of questions, only the required number of questions will be marked. All work you do not want to be marked, must be Clearly crossed out. INSTRUCTIONS AND INFORMATION 1. Answer any FIVE questions, 2, Read ALL the questions carefully, 3. Number the answers according to the numbering system used in this question paper, 4 Questions may be answered in any order, but subsections Of questions must be kept together. 5. ALL formulae used, must be written down. 8. Show ALL the intermediate steps, 7. ~ Questions must be answered in BLUE or BLACK ink. 8. ALL the sketches and diagrams must be done in pencil in the ANSWER BOOK, 9. Write neatly and legibly. Downloaded from hlayiso.com Copyright reserved
DHET 3. TA39O(EAS)T QUESTION 4 ‘, single-acting, three-stage, réciprocating compressor sucks air in af 100 kPa and délivers.it-at a rate of 900 kg/h at a temperature of 105,002 °C, The low pressure cylinder has.a diameter of 345 mm and its stroke length is 1,24 times the dianieter of the piston. The power required to drive the compressor is 87,05 kW, The ratio.of pressure for all cylinclers is 3,4: 1. The compression.and expansion index is 1,3. The rotational frequency of the compressor is 324 r/min. Take Cp for.air as 1,008 kJ/kg/K. Calculate the following: a 44 The effective swept volume of the low pressure eylinder in 2 eyele (4) 3 1.2 The swept volume in i and the volumeitic efficiency of the low pressure eyele cylinder (4) 1.3 The absolute temperature at the compressor inlet and the value of the characteristic gas constant (8) 14 The clearance volume and the cylinder volume for the low-pressure cylinder 3 in@ cycle (4) 1.6 The heat extracted by the intercoolers in kW (3) [20] Downloaded from hlayiso.com veialih eamanon od me
DHET 4. TIS90(EYAQ)T QUESTION 2 _ i % ke ky Qin be out ie Economiser 5 8,256 i Evaporator = | 65,684 Superheater = 8,62 Moisture = 18.25 Dry flues = 6,35 Unaccounted = 2.4 Complete the heat balance above, 22 Calculate the following.by using steam tables only: 2.2.1 The thermal efficiency of the plant, the specific enthalpy of the feed water entering the Sconomiser and its temperature and the specific enthalpy of the -fead water entering the evaporator 2.2.2 The dryness factor of the steam entering the superheater 2.2.3 The normal temperature of the steam produced QUESTION 3 A single-cylinder, four-stroke petrol Sngine working on the Otto cycle principle has a volume compression ratio of 85:4. The polytropic index for compression and expansion is 1,31. The brake-power of the engine at 2 G00 timin is 11,9 kW. The mechanical Officiency is 85%, The length of the stroke is 1,25 times the diameter of the piston. The indicated mean effective pressure is 4 000 kPa. The initial pressure. of the cycle is 100 kPa, The-temperature after expansion ig 2,8 times.the initial temperature, Take gamma as 1,4. : Downloaded from hlayiso.com Sopwight reserved 7) @) (A) (3) [20]
per Be FAS9O(EARIT Calculate the following: The indicated power in kW (2) 3.2 The indicated work done in d/cycle (2) 3.3 The swept volume in m’, the diameter of the piston in mm and the length of the stroke in mm (8) 3.4 Thevolumes in om®at the principle points (3) 3.5 The missing pressures at the principle points in kPa (5) 3.6 The air standard efficiency (2) (20) QUESTION 4 An engine working on the dual cycle principle has a volumetric compression ratio of 16:1. The pressure and temperature at the beginning of the compression stroke are. 404 kPa and 32°C respectively, The compression index is 1,35. The pressure-at the beginning of the expansion stroke is 1.4 times the pressure after polytropic compression. The pressure at the beginning of the exhaust stroke is 262,424 kPa. The heat taken in-at constant pressure continues for ane thittieth of the stroke, Take gamma as 4,4. Calculate the following? 4A The missing absolute temperatures and pressures in. kPa at the principle points ‘ (412) 42 The expansion index (4) 4.3 The ideal thermal efficiency of the cycle 4 (20) QUESTION 5 Superheated steam enters & convergent-divergent nozzle at a pressure of 3 MPa, with a temperature of 300 °C and no velocity and is expanded to a pressure of 860 kPa with an actual dryness factor of 98%. At the throat the pressure is 1,5 MPa, the specific heat capacity s 2,826 kulkg.K and tha index for superheated steam is 1,3. At the exit the isentropic dryness factor is 99,286% of the actual dryness factor. The steam flows at a rate of 5,2 kgfs. . The specific enthalpy.drop in the convergent part is 135,2 kJ/kg. Do Ronwrietht own loa ded fro m h layiso.com Dlanee firm over
THSS0(E ARF © steam in ms, the Specific Sntialpy of the stéam, the eMPerature of the steam the sp, Cifle vo, um) , f the 5 eam, the area in mm? and the diameter in-mm at the throat Of the Nozzle (12) 5.2 The actual SPECific enthalpy ang the isentropic SP8Cifie 8nithalpy at the nozzte ®Xit, the actual enthalpy drop ang the Isentropic enthalpy drop through the NOzzle and the nozzle efficiency (ay [20] QUESTION 6 Steam discharges axially frory 4 velocity compounded, iWo-stage, impulse turbine with & Velocity of g Vs, & inlet and &Xil angle of the first POW of. ma ING blades @8 Well as the inlet angle of & Second Moving big eS are equal, 6 exit angle Of the S8cond row-of Moving blades ig 26°, © @xial thrust ig develope 'n the secong Stage, @ Velocity ®0efficient for all the bladas js 0,98, he steam flow fate is 45 Kg/s. 6.4 Use g Scale of 1 mm 4 m/s and Construct Velocity diagrams forthe turbine-in the ANSWE Indicate the lengths OFALL the lines as wal as the Magnitude of the angles an € diagra, (10). 6.2 Determing the following from the velocity diagrams 6.24 The Nozzle angie 6.2.2 The.exit angle of the tixed blades 6.2.3 The inlet and exit angles of the first row of Moving bladas as well 88 the inlet angle of the Sécond row of Moving blades 6.2.4 The inlet angle of the fixed blades 6.2.5 The average blade velocity in ms 6.2.6 The nozzle Velocity jn ms 6.2.7 The Velocity of the Steam leaving the first Stage-in m/s 6.2.8 The blade Sfficienay 6.2.9. The power developed by the turbine jn MW (10) [20] from hlayiso.com Copyright reseryeq Down loa ded
DHET J TisIO(E} (AST QUESTION 7 A yapour compression refrigeration plant uses carbon dioxide ae a refrigerant and operates between temperature limits of -8 °C and 34°C . The compressor has a piston with a diameter of 120 mm, a stroke of 141,5 mm and it rotates at 360 r/min. ‘The volumetric efficiency of the compressor is 90%, ‘The refrigerant enters the compressor as a dry saturated vapour and it enters the condenser at a temperature of 64 °C. The refrigerant leaves the condenser as a saturated fiquid with no undercasling. At -8°C a The spacific volume of the dry saturated vapour = 0,072 = The specific enthalpy of the dry saturated vapour = 184,1 kd/kg The specific entropy of the dry saturated vapour = 0,700 8 kd/kg.K At 34°C The spacific enthalpy of the saturated liquid = 68,5 kdikg The specific enthalpy of the dry saturated vapour = 201,41 kd/kg The specific entropy of the dry saturated vapour = 0,684 2 kd/kg. K Calculate the following: 7A 7.2 73 74 The specific heat capacity of the superheated vapour and the specific enthalpy of the superheated vapour at the compressor outlet a The swept volume of the compressor in mY the volume flaw of the s 4 refrigerant in ®” and the mass flow rate of the tefrigerani in kg/s . Ss The power required to drive ihe compressor in kW, the power required to produce ice in kW and the actual coefficient of performance The energy required to condense the refrigerantin kJ/min HINT: s al 64 °C = 8y a. 34 °C + Gp in [7 af 64°C + T at 34 °C] TOTAL: Downloaded from hlayiso.com Rrnuricht ennentinct (6) 6) (6) (4) [20] 100
OHET FORMULA SHEET Any applicable formula may also be used. ENGELS ALGEMEEN 2, = mT, ReCp-cy = re Cy PV ac PY" = PYT o6 n=l Bo(wY fa Rom) ~ aU = nt. Cy ar Q=AU + We asem[Ov.ta 2 scp. 1 £ 22 4 As =m .Cy. in « Vy AS =m. Gp In 8 f fi Be Qsm.Cp. ar Q=m Cy ar As=m. Rtn So 8 + Cn Ti Xp = 8, ~ Se Sef, + xSq, § s ou hy + Cbg, ~ty) aed ” 4 K _ aia T1390(E)(Ag)7 AFRIKAANS Py uy ~ PV" = PV? ok Downloaded from hlayiso.com Os wright reserved
ALGEMLEN Uy = 1940 Po THSGO(ENAQ)T AFRIKAANS Bag =p + Xhryy Vas = x¥,y Different formulae for work done (Wd) = PRAY KB = BY Ins nan Phi Avs ~ antl _ AR ~ Pa y-1 =m,Cp. AT = Be BY. & bL ry a-1'° A ant Xt =— RT \ Cog) "71 nel. i (ps) Verskillende formules vir arbetd verrig (Av) Downloaded from hlayiso.com
DHET ENGELS Different forinulae for work cone (Wa) “= area of PV-diagram = work done first stage + work done second Stage +... Winey = Wed 1 Wd, Wa, edt =O nett T1390(8)(AgyT ALGEMEEN AFRIKAANS Varskillende formules vir arbeid verrig (Ay) = area van PY-diagram = arbeid verrig eerste Stadiun + arheid ver. rig tweede stadium + Avggy = Ay, ~ Avy Aree = Cheit Different formulae Sor alr standard efficien- cies (ASE) eat added ~ heat rejected =] Verskillende formules vir lugstandaardyende- mente (ESR) SG, ~ Dry” TY le = farnite toegevoeg — warmte afgestaan heat added a warntte toagevoeg Different volumetric efficiencies, Org, Faluine of air taken in ane ene ID Swepe volume Volume of free air ae EE Swept volume Verskillende volumetriese Fendemente, Oy __ Votinne dug ingencem Slagvolume _. Volume veplug © Slagvokune i =1~2/(2)r_, ale Downloaded from hlayiso.com “ooyrght reserved
DHET TI390{EKAS)T ENGELS ALGEMEEN AFRIKAANS # it thermal Verskillende termiese epficiencies, Onerm: rendemente, Oerm, _ Wd - Ay heat supplied warmte toegevoeg n ___ BP _ gD lorake therm. mye XP vein term. ir), x _ IP x _ ID Find. therm. = My /6 War int. tern, mh, __ ia, (hs ~ hw) _ ims Chis — hw) Pharm, * ve xCY Merm. iy » PP hh TT B- Ae = ao Th = Shot = po -% T-y ty Fj nen 22 “ng, =A. tnecht. IP meg, ID dudicated efficiency ratio Indikateurrendementverhouding = Thind therm. = Find, term, ASE LSR Brake. efficiency ratio Remrendementverhouding — Morake thenn, = Tremteran, ASE LSR RP ag LN. T=Fxr RD=22 1%. 60 60 BP = Pyrite mean LANE IP = Find. mean LANE _. Myrrh Ke =—Lh op src = fle BP q, T, -T, cop - RE Wd P=m.U. Aw F COP = Copyright reserved ‘ym. AP "“T Downloaded fro RD = Prom ger, LANE ID=P, LANE rid. gem. ISBV we Tbh iD RSBY = “bth, RD KYW = Ty ~T, vw =e Av D=m.U,AKW m hlayisd:éom
DHET THSSO(E\AgyT ENGELS ALGEMEEN ALRIKAANS _2.U AK “dia, = ye f. 2 \yrt a T, = 7 —~. @ Gal C2510 Gh ia = 2x10" yaa Cy = 2x10 xc, (G~B)+02 ay, mi, Aye Ay = 2, C we nattinte 8 Ack fy ~h, G~k, A, ~My L-2 hy ~ hs Fim F, get gedit ~ hy i~% My Fy ~hy,) tts (Ay ~ A) ER = is Rw) BV = 3 Ns Ty) i yg X2IS7 Hy, x 2257 We Ay, Tso, * em tS. Misq, RR A noly. Vaoli. thon = Wa _ AY rank, oO Meantk. fe) Ty Tearn, = 1 — R Ami + DF Downloaded from hlayiso.com Copyright feserved
TAZOO(EMASIT ; 2 i 9 Cj - By tU, + A +4 = ce ‘ee PY, ty tee ae ch A GZy + Uy + PyVy 4S + Wed 82, 4+, + Bly bt dy Downloaded from hlayiso.com
4 i { MARKING GUIDELINE wv ates =] =- () v ¥ “Inks nfs hast Pas) Pa = dn PA/P 5 on (5/414) = anseresu(/202424(3an (16/4 flax 10/0 sy) = dv 5970,51/262.424)/(ln 1607 f= 432( -6- POWER MACHINES N6 T1390(E)(AS)T 15) (4) 43 M=(h-s-TAya? 3 -Ta)+yiTia-T,3) ex 100% FOZ 469 (— 305 ( . f “(126,86 (— 904 1 =|L~— 1110,762 = 06,114% 487,469 |x 100% 9.Q + 14€1690,20 (— 1126,66 ol *1°* (4) {20} Downloaded from hlayiso.com
MARKING GUIDELINE -7- POWER MACHINES N6 QUESTION 5 v vw BAC, = fioGoay— aS = of 200003523 Eee = 520 ay AL3 WO kPaand 300°C: hy, = Ay = 2905) Ah hy ag v ¥ 2 hy Ay ~ BA = 2955 ~135,2 = 2.95 AGL 600 kPa hk, = 2792 Rikg and &, = he = hy, Cy Coty - v TU380(E)AS)T ato = (aye coe yy/ Cig.) + t8 = (2859.8 - 2792) /2,825-420 La = 24 + 2014 — 225,40 Ag = Dall ye/C,e = (5.2%0,1325)/520¢« [aor ts = 1325 ama [2c dev EAT e+ cy) = Vila ides CR) ay = 41,07. Downloaded from hlayiso.com
. B3 MARKING GUIDELINE 8 TISSO(E)AQ)T POWER MACHINES N6 . fy - Atze0 kPa: hye = = 2036— aed ‘ RG v w hg = hy + whey ; ,9002036) w wv 06 x O83 = 0573 vo 973(2036) Rieke ( v ve G4,90904 (8) [20] Downloaded from hlayiso.com
MARKING GUIDELINE -9- T1S90(E)(AS)T POWER MACHINES N6 STION 6 ATerre Vion? &S 6.28 2.8m | (10) Pam U (Moor Moon) a ASK 64 Gst,0¢ #3538) is GSN bS [raggyxie «= ye4a re (10) [20] Downloaded from hlayiso. com
MARKING GUIDELINE - 10° T1A90(EKAg)T POWER MACHINES. N6 | | ay F Fu Cot ia 7 0.6842" 0,7008" H8)/lnT,2/T)3 ) = (,7008" ( — 1.6842" (5/0 337(/3070 = 0,178 Efpkg. HC v ¥ re vw v hy hg + 07, — 7.) = 201,14 01780337 — 307) = 2011 40,17 8¢203 (6) (6) v v ve vo 73 Fos Mathys ~ Ag) = O420008,84 — 1840) - G12G2,34) = 2.6800 Ke vw ¥ v v Poy SOL, hy ag = L208) 68,8) = OLE 15.6) = 12,972 cur COP oR (6) Downloaded from hlayiso.com
| | MARKING GUIDELINE wv <44- POWER MACHINES N6 vo v T1390(E)(A9)T 44 Qscon * Myfhg — Ay) = 0/12(206,44 — saa) BO = O,120137,94) x 80 Persentasiea Percentage TOTAL: 100
‘ MARKING GUIDELINE a TIS9OKENAS)T POWER MACHINES N6 AUESTION 6 (40) [20] ~ Downloaded from hlayiso.com —
MARKING GUIDELINE - tO T1S90(E\AQ)T | . POWER MACHINES.N6 MN PEF} 1 0,6842 0.7008" 7A = s34 Cp inly2/T.3 ¢ 2 2:3)/GaT.2/7\2) = @,7008" C ~céeer" Min $37(/407() = GATS AN HOLA ~ Fy} 2011 + 1 78(837 — 207) = 2001+ a.1Teczed (8) | : 72 i (8) WS oF (6) Downloaded from hlayiso.com

Study this subject

Notes, quizzes and topic questions for this subject.

More papers and memos for this grade and subject.

More from this subject

View all